D94.30-1102-09
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
| Install | ||
1 | Disconnecting the battery | ||
| |||
2 | Raise vehicle | ||
| |||
3 | Transfer dimensions for weld studs to longitudinal frame members and center punch | Only the right longitudinal frame member is illustrated in the picture. Dimensions for left longitudinal frame member are identical. | |
Dimensions: | |||
4 | Grind frame longitudinal member around punch marks (Ø approx. 2 cm) down to bare metal | ||
5 | Weld weld screws (1) to longitudinal member (2) | ||
6 | Clean welds | ||
7 | Prime repair area using primer filler | Brush spray can primer | |
Use only primer filler approved by Daimler AG: | |||
8 | Paint repair areas and adjacent surfaces | Brush or spray paint | |
Use only paints approved by Daimler AG: | |||
Danger | Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | |
9 | Add cavity preserving agent | ||
Topical note | Notes on cavity preservation | ||
Spray longitudinal frame member from inside in area of weld screws with cavity preservation. | |||
Cavity preservation (free of solvents), 1 liter | |||
10 | Install soundproofing (3) | ||
11 | Lower vehicle | ||
12 | Connect battery | ||
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