SM49.10-W-0008A | Replace exhaust flexible tube | 22.3.11 |
ENGINE 541.9, 542.9, 900.9, 902.9, 924.9, 925.9, 926.9 with CODE (K68) Vertical exhaust muffler(s) behind cab
ENGINE 541.9, 542.9, 900.9, 902.9, 924.9, 925.9, 926.9 with CODE (KJ6) Vertical exhaust muffler, centrally behind cab
W49.10-1065-08
Shown on model 932 with injection nozzle on exhaust flex pipe
1 Exhaust flex pipe (early type with rubber covering)
3 Injection nozzle (amble)
4 Flange
2 Exhaust flex pipe (new version without rubber covering)
Modification notes
27.8.10 | The flange (4) must be firmly fitted and fitted flush to the exhaust flex pipe (2) before it is fitted, added. | Operation step 7 | |
Check the slats of the new exhaust flex pipe (2) for signs of transit damage or any other form of damage and, where applicable use one that is not damaged, added. | Operation step 7 | ||
Fit the exhaust flex pipe (2) free of tension, as otherwise this may fracture later on because of vibrations, added. | Step 8 |
Operation no. of operation texts or standard texts and flat rates
Category | Op. no. | Operation text | Time | Acc. no. | Code |
O | 026945 | OPERATIONS: REPLACE EXHAUST FLEX PIPE | 1.0 h | 49 900 83 | HUTCHINSON |
O | 026946 | OPERATIONS: REMOVE/INSTALL INJECTION NOZZLE FOR SCR SYSTEM WHEN REPLACING EXHAUST FLEX PIPE | 0.1 h | 49 900 83 | HUTCHINSON |
| Checking | ||
1 | Enter vehicle identification number (VIN) into EPC or VeDoc, and check, using tables below, which exhaust flex pipe (1) is currently installed in the vehicle, and select a new exhaust flex pipe (2) to match | ||
| Removing | ||
2 | Switch off ignition | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
3 | Tilt cab | ||
| Notes on tilting the cab | ||
4 | Remove injection nozzle (3) from exhaust flex pipe (1) | Only for model 930 to 934 with injection nozzle (3) on exhaust flex pipe (1). | |
5 | Remove exhaust flex pipe (1) | With regard to return shipment or scrapping of removed parts, please observe the information in your warranty system. | |
6 | Remove flange (4) of older exhaust flex pipe (1) | ||
| Install | ||
7 | Install flange (4) onto new exhaust flex pipe (2) | The flange (4) must be firmly fitted and fitted flush to the exhaust flex pipe (2) before it is fitted. | |
Check the slats of the new exhaust flex pipe (2) for signs of transit damage or any other form of damage and, where applicable use one that is not damaged. | |||
Engine 541.9, 542.9 | |||
Engine 900.9, 902.9, 924.9, 926.9 | |||
8 | Install new exhaust flex pipe (2) | Replace gaskets. Fit the exhaust flex pipe (2) free of tension, as otherwise this may fracture later on because of vibrations. | |
Engine 541.9, 542.9 | |||
Engine 541.9, 542.9 | |||
Engine 900.9, 902.9, 924.9, 926.9 | |||
Engine 900.9, 902.9, 924.9, 926.9 | |||
9 | Install new injection nozzle (3) onto exhaust flex pipe (2) with new seal | Only for model 930 to 934 with injection nozzle (3) on exhaust flex pipe (1). | |
| |||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
10 | Start engine, and check exhaust system for leaks with engine running | Visual inspection. | |
11 | Turn off engine | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
12 | Lower cab | ||
| Notes on tilting the cab | ||
13 | Update vehicle data card | In VeDoc, go to the "SAA" tab and delete the existing "SAA" and replace with the corresponding new "SAA". |
Exhaust aftertreatment
Number | Designation | Engine 541.9 | Engine 542.9 | |||
BA14.40-N-1002-02A | Injection nozzle on engine brake valve fitting/exhaust pipe | Nm | 10 | 10 | ||
Exhaust system
Number | Designation | Engine | ||
BA49.10-N-1012-01J | Bolt, exhaust pipe V ribbon clip to engine brake valve fitting | Nm | 12 | |
BA49.10-N-1013-01J | Bolt, flange flat band clip to exhaust pipe | Nm | 25 | |
BA49.10-N-1014-01J | Bolt, exhaust pipe flat band clip to inlet pipe exhaust gas trap | Nm | 12 | |
Exhaust system
Number | Designation | Engine | ||
BA49.10-N-1001-01O | Bolt, clamp to exhaust pipe, muffler and exhaust flex pipe | Nm | 50 | |
BA49.10-N-1002-01O | Bolt, exhaust pipe clamp to engine brake flap fitting/exhaust connection | Nm | 15 | |
Parts ordering notes
Part no. | Designation | Quantity |
A 541 142 05 80 | Seal for injection nozzle (Only for model 930 to 934 with injection nozzle on exhaust flex pipe) | 1 |
List of part numbers/SAAs (model 930 to 934 with injection nozzle on exhaust flex pipe)
Old part number | Old SAA | New part number | New SAA |
A 930 490 60 19 | Z 539.490/18 | A 930 490 96 19 05 | Z 539.490/56 |
A 930 490 62 19 | Z 539.490/20 | A 930 490 97 19 05 | Z 539.490/57 |
A 930 490 63 19 | Z 539.490/21 | A 930 490 98 19 05 | Z 539.490/58 |
A 930 490 64 19 | Z 539.490/22 | A 930 490 99 19 05 | Z 539.490/59 |
A 930 490 65 19 | Z 539.490/23 | A 930 490 00 20 05 | Z 539.490/60 |
A 930 490 66 19 | Z 539.490/24 | A 930 490 01 20 05 | Z 539.490/61 |
A 930 490 59 19 | Z 539.490/17 | A 930 490 80 19 05 | Z 539.490/40 |
A 930 490 61 19 | Z 539.490/19 | A 930 490 82 19 05 | Z 539.490/41 |
A 930 490 67 19 | Z 539.490/25 | A 930 490 84 19 05 | Z 539.490/42 |
List of part numbers/SAAs (model 930 to 934 without injection nozzle on exhaust flex pipe)
Old part number | Old SAA | New part number | New SAA |
A 930 490 38 19 | Z 508.107/70 | A 930 490 90 19 05 | Z 539.490/50 |
A 930 490 39 19 | Z 508.107/69 | A 930 490 83 19 05 | Z 508.107/69 |
A 930 490 40 19 | Z 508.107/68 | A 930 490 91 19 05 | Z 539.490/51 |
A 930 490 41 19 | Z 508.107/67 | A 930 490 81 19 05 | Z 508.107/67 |
A 930 490 42 19 | Z 508.107/86 | A 930 490 92 19 05 | Z 539.490/52 |
A 930 490 43 19 | Z 508.107/84 | A 930 490 93 19 05 | Z 539.490/53 |
A 930 490 44 19 | Z 508.107/85 | A 930 490 94 19 05 | Z 539.490/54 |
A 930 490 45 19 | Z 508.107/83 | A 930 490 95 19 05 | Z 539.490/55 |
A 930 490 50 19 | Z 508.107/95 | A 930 490 85 19 05 | Z 508.107/95 |
List of part numbers/SAAs (model 950.5/6, 952.5/6, 953.6, 954.5)
Old part number | Old SAA | New part number | New SAA |
A 944 490 13 19/05 19 | Z 508.107/80 | A 944 490 15 19 05 | Z 541.034/01 |
A 944 490 14 19/06 19 | Z 508.107/81 | A 944 490 16 19 05 | Z 541.034/02 |
List of part numbers/SAAs (model 970 to 976)
Old part number | Old SAA | New part number | New SAA |
A 970 490 26 19 | Z 508.107/73 | A 970 490 36 19 05 | Z 509.093/99 |
A 970 490 27 19 | Z 508.107/74 | A 970 490 37 19 05 | Z 509.093/98 |
A 970 490 34 19 | Z 509.093/94 | A 970 490 38 19 05 | Z 509.093/87 |
Odkazované dokumenty
- ah6080n000301a Pokyny ke sklápění kabiny řidiče
- as0000z000501a Nebezpečí úrazu při samovolném rozjetí vozidla při běžícím motoru. Nebezpečí poranění pohmožděním a popálením při výkonech prováděných během startování nebo při běžícím motoru
- as6080z000101a Nebezpečí úrazu v důsledku přivření a přiskřípnutí při sklápění kabiny řidiče