SM15.18-W-0004A | Replacing wiring harness from cab connector to engine and transmission | 8.12.10 |
ENGINES 906 in MODEL 970.###, 972.###, 975.###, 976.### ## up to 559600 with TRANSMISSION 715.320
Modification notes
W15.18-1018-06
1 Maintenance flap
2 Trim grille
3 Air scoop
4 Cab-chassis connector plate cover
5 Terminal 30
6 Cab-chassis connector plate
A3 Vehicle engine control (FMR) control unit
X4.18 Electrical connector
X2.1 Cab-chassis connector
X2.2 Cab-chassis connector
Operation no. of operation texts or standard texts and flat rates
Category | Op. no. | Operation text | Time | Acc. no. | Code |
O | 024086 | OPERATIONS: REPLACE CABLE SET FROM CAB CONNECTOR TO ENGINE AND TRANSMISSION | 037 WU/3.1 h | 15 900 60 | CABLE HARNESS |
O | 024375 | REPLACE ADDITION FOR CAB CONNECTOR WIRING HARNESS TO ENGINE AND TRANSMISSION FOR VEHICLES WITH SHORT CAB AND SOLID BODY | 009 WU/0.75 h | 15 900 60 | CABLE HARNESS |
| Remove/install | ||
1 | Secure vehicle against rolling | ||
2 | Disconnect ground cable from battery | ||
3 | Open maintenance flap (1) | ||
4 | Remove ornamental grill (2) | ||
5 | Remove air shroud (3) | ||
6 | Remove cab/chassis connector plate cover (4) | Installation: The cover on the cab/chassis plug plate (4) must be closed tightly. | |
7 | Detach electrical connector (X4.18 ) from drive control (FR) control unit (A3) | ||
8 | Remove red line at circuit 30 (5). | ||
9 | Disconnect cab-chassis connectors (X2.1, X2.2) at cab-chassis connector plate (6) | Installation: On vehicles without air conditioning system, the plug of the cab-chassis connectors (X2.2) must be tied to the engine cable set. | |
10 | Unclip engine wiring harness and lay down | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
11 | Tilt cab | ||
| Notes on tilting the cab | ||
12 | Remove noise encapsulation from engine on right and rear. | ||
13 | Remove noise encapsulation from transmission at bottom | ||
14 | Remove cable wiring harness from frame cross member to engine and transmission | ||
15 | Install in the reverse order | ||
16 | Carry out function check |
Parts ordering notes
Part no. | Designation | Quantity |
A 000 540 19 35 | Cable set for engine 906.9 with transmission 715.320, LHD vehicle | 1 |
A 000 540 20 35 | Wiring harness for engine 906.9 715.320, right-steering vehicle, up to vehicle ident. end no. 424 029 | 1 |
A 000 540 16 35 | Wiring harness for engine 906.9 715.320, right-steering vehicle, as of vehicle ident. end no. 424 030 | 1 |
A 000 540 21 35 | Wiring harness for engine 906.9 with transmission 715.320, vehicles with left-hand steering, with code E06, EK3, EK4, EK5 (ADR/GGVS), up to vehicle ident. end no.. 424 029 | 1 |
A 000 540 14 35 | Wiring harness for engine 906.9 with transmission 715.320, vehicles with left-hand steering, with code E06, EK3, EK4, EK5 (ADR/GGVS), as of vehicle ident. end no. 424 030 | 1 |
Notes on ordering parts: for engine 906.9 715.320, left-steering and right-steering vehicles, with code combination GC7 + ML2 and for engine 906.9 with transmission 715.320, vehicles with right-hand steering, with code E06, EK3, EK4, EK5 (ADR/GGVS) order vehicle-specific original cable set. |
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