W83.70-1191-09
1 Power supply wiring harness
2 Timer wiring harness
3 Metering pump wiring harness
4 Fuel pipe
A31 Hot air heater unit
S61 Timer
5 Grommet
6 Box
7 Covering with installation opening
W83.70-1180-06
8 Noise encapsulation
M16 Fuel metering pump
Modification notes
| Removing | ||
Danger! | Risk of explosion caused by fuel vapors igniting, risk of poisoning caused by inhaling combustible gases and risk of injury caused by burns during and after operation of heater unit | Do not operate a stationary heater, an auxiliary heater or an engine with heater booster in closed areas or when refueling. Allow heater unit to cool down after operation and wear protective gloves. | |
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
1 | Disconnect ground lead from battery | ||
| Notes on battery | ||
2 | Remove door sill trim and support rod | Only fold over floor mat. | |
| Remove/install scuff plate, support rod and left foot mat | ||
3 | Remove the line cover under the floor mat on the driver side | ||
4 | Remove footwell cover on the driver side | ||
| Remove/install footwell cover on driver side | ||
5 | Remove instrument and lay down to side | Do not disconnect electrical connections at the instrument. | |
| Remove/install instrument (INS) | ||
6 | Remove panel with installation opening (7) on right next to steering column | ||
7 | Remove modular tachograph and place to one side | Do not disconnect electrical connections of modular tachograph. | |
| Remove/install modular tachograph (MTCO) | ||
8 | Remove radio | ||
9 | Move driver seat to frontmost position | ||
10 | Remove footwell cover on the front passenger side | ||
| Remove/install footwell cover on passenger side | ||
11 | Remove glove compartment | ||
| Remove/install glove compartment | ||
12 | Fold up lower bunk and secure | ||
13 | Remove box (6) under the bunk | ||
14 | Detach floor covering in installation area of hot air heater unit (A31) and place to one side | ||
15 | Remove fuel feed point | Only on vehicles with fuel feed point without connection option for fuel metering pump (M16) | |
| Remove/install fuel level sensor | ||
| Install | ||
16 | Make cutouts for exhaust gas, combustion air, fuel supply and fastening | ||
17 | Install hot air heater unit (A31) | ||
| Notes on installation of air heaters | ||
18 | Install heater air pipe | ||
19 | Route power supply wiring harness (1) and metering pump wiring harness (3) and connect | Vehicles without code (E06) Electrical system for hazardous goods vehicles (GGVS) | |
Vehicles with code (E06) Electrical system for hazardous goods vehicles (GGVS) | |||
20 | Install timer (S61) | Install timer (S61) in panel with installation opening (7). | |
21 | Finish interior of vehicle | Perform operation steps 2 to 14 in reverse order. | |
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
22 | Tilt cab | ||
| Notes on tilting the cab | ||
23 | Remover wheelhouse paneling of the front fender | Only on driver's side. | |
| Remove/install wheel well paneling of front fender | ||
24 | Remove noise encapsulation (8) | ||
25 | Install fuel line (4) | Route fuel line (4) and metering pump wiring harness (3) together in the left longitudinal frame member. | |
26 | Install noise encapsulation (8) | ||
27 | Install front fender wheelhouse paneling | Only on driver's side. | |
| Remove/install wheel well paneling of front fender | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
28 | Tilt cab back | ||
| Notes on tilting the cab | ||
29.1 | Prepare fuel feed point for connection of fuel metering pump (M16) | For vehicles with fuel feed point with connection option for the fuel metering pump (M16) | |
29.2 | Install fuel feed point | On vehicles with fuel remover without connection option for the fuel metering pump (M16) | |
| Remove/install fuel level sensor | ||
30 | Install and connect fuel metering pump (M16) | ||
| |||
31 | Connect ground lead to battery | ||
| Notes on battery | ||
32 | Attach adhesive warning label for hot air heater unit (A31) | Attach adhesive warning label in a conspicuous location on driver-side B-pillar. | |
33 | Switch on hot air heater unit (A31) as described in the operator's manual and perform function check according to manufacturer's instructions | Inspect fuel lines and connections for signs of leaks during function check. | |
| Notes on retrofitting stationary heater with fuel combustion |
Hose cutter
000 589 12 28 00
Parts ordering notes
Part no. | Designation | Quantity |
B6 731 00 82 | Installation kit Eberspächer D2 24 V | 1 |
A 011 545 84 26 | Contact spring 0.5 - 1.0 mm2 fuse holder | As required |
A 004 545 52 26 | Contact spring 1.0 - 2.5 mm2 fuse holder | As required |
A 004 545 00 26 | Contact spring 2.5 - 4.0 mm2 fuse holder | As required |
N 072584 000304 | 10 A fuse | 1 |
N 072584 000306 | Fuse 20 A | 1 |
A 973 689 10 08 | Covering with installation opening for the timer for LHD vehicles (color number according to equipment code) | 1 |
A 973 689 11 08 | Covering with installation opening for the timer for RHD vehicles (color number according to equipment code) | 1 |
A 352 429 07 40 | Bracket for air heater combustion air hose | 1 |
A 973 830 07 15 | Exhaust muffler | 1 |
Fuel extraction point | As required | |
Also for code (E06) Electrical system for hazardous goods vehicles (GGVS) | ||
A 655 548 00 18 | Diode | 1 |
A 011 545 84 26 | Contact spring 0.5 - 1.0 mm2 fuse holder | As required |
A 004 545 52 26 | Contact spring 1.0 - 2.5 mm2 fuse holder | As required |
A 004 545 00 26 | Contact spring 2.5 - 4.0 mm2 fuse holder | As required |
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