Remove/install seat belt with emergency tensioning retractor

AR91.40-P-0630E

Remove/install seat belt with emergency tensioning retractor

21.03.2019

Model

202, 210

1

Belt end fitting

2

Seat belt guide bracket

3

Automatic belt retractor

R12/1

Left front seat belt tensioner squib

R12/2

Right front seat belt tensioner squib

 

Remove/install

 Caution

Risk of injury. Injury may result when the tension in the spring in the automatic belt retractor is released.

Never disassemble automatic belt retractors.

AS91.00-Z-0002-01A

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.Model 202 as of 7/1/93

AS91.00-Z-0001-01A

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side up and do not subject to temperatures above 100 °C. When working on these units, disconnect power supply and unplug test connector/airbag (AB) connector with emergency tensioning retractor (X11/13).Model 202 up to 6/30/93

AS91.00-Z-0001-01B

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

Model 202 as of 7/1/93, 210

AH91.00-P-0002-01M

Assessment of airbag and belt tensioner units in accident vehicles

Model 202 as of 7/1/93, 210

AH91.00-P-0006-01B

Legal requirements on handling and storing airbags and emergency tensioning retractor units

AH91.00-P-0004-01A

1

Move seat all way forward, set seat backrest to upright position

2.1

Disconnect battery ground line

Model 202 up to 6/30/93

AR54.10-P-0003A

 Disconnect airbag with emergency tensioning retractor test connector/connector (X11/13)

2.2

Withdraw ignition key

Model 202 as of 7/1/93, 210

3

Remove door sills at front and rear

4

Remove paneling on B-pillar

Model 202

AR68.30-P-4700E

Model 210

AR68.30-P-4700F

5

Remove trim from seat belt end fitting (1) and unscrew screw

 Bolt on belt end fitting

*BA91.40-P-1001-01A

 Torque wrench

*001589662100

6

Remove screw from seat belt guide bracket (2)

 Bolt/nut on front seat belt guide bracket

*BA91.40-P-1002-01A

 Torque wrench

*001589662100

7

Disconnect connector coupling from seat belt tensioner squib (R12/1, R12/2)

8

Remove screw from automatic belt retractor (3)

 Bolt, front automatic belt retractor

*BA91.40-P-1004-01A

 Torque wrench

*001589662100

9

Remove automatic belt retractor (3)

Render emergency tensioning retractor units unusable

AR91.40-P-0611A


Never use oil or grease to eliminate noises.
Inertia reels that have been opened are no longer under warranty!

 Installation: Note the different versions (left/right) of the seat belt tensioner and ensure correct seating in the catch.

Noises from the automatic belt reel when rolling up belt are normal. The only available response to negative customer feedback regarding unacceptable noise levels is to replace the seat belt with seat belt tensioner.

 Dispose of defective airbag and seat belt tensioner units in an environment-friendly manner.

10

Install in the reverse order

11.1

Check seat belt with seat belt tensioner

Model 202 up to 6/30/93

AR91.40-P-0630-01EA

11.2

Perform diagnosis

Model 202 as of 01.07.93, 210, see DMAN Body, Volume 5

 Seat belts/emergency tensioning retractors

Number

Designation

Model 202, 208.3

Model 210

BA91.40-P-1001-01A

Bolt on belt end fitting

Nm

35

35

 Seat belts/emergency tensioning retractors

Number

Designation

Model 202, 208.3

Model 210

BA91.40-P-1002-01A

Bolt/nut on front seat belt guide bracket

Nm

35

35

 Seat belts/emergency tensioning retractors

Number

Designation

Model 202, 208.3

Model 210

BA91.40-P-1004-01A

Bolt, front automatic belt retractor

Nm

35

35