AR83.70-D-5933C | Remove and install heater unit heat exchanger | 29.4.97 |
MODELS 901.0 /3 /4 /6, 902.0 /3 /4 /6, 903.0 /3 /4 /6, 904.0 /3 /4 /6, 905.6 with CODE (H12) Hot water auxiliary heater
MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HZ9) Heater booster, diesel engine
MODELS 901.6, 902.6, 903.6, 904.6 with CODE (HZ5) Warm air auxiliary heater 10 kW with timer
MODELS 638.0 /1 /2 as of 13.10.97 with CODE (H12) Warm water auxiliary heater
D5WS or B5WS
D83.70-1279-06
1 Jacket housing cover
2 Cover for combustion air blower
3 Control module for auxiliary heater/heater booster
4 Combustion air blower
5 Combustor with downpipe
6 Cover
7 Sealing ring
8 Heat exchanger
9 Jacket housing
10 Cover plate
11 In-car temperature sensor
12 Overheating sensor
13 Bracket
| Remove/install | ||
Danger! | Risk of explosion from fuel vapors, risk of poisoning from inhaling combustion gases and risk of injury from burns during and after operation of heater unit | Do not operate stationary heater, auxiliary heater or engine with heater booster in closed areas or while filling fuel tank. Allow heater unit to cool down after operation and wear protective gloves. | |
Danger! | Risk of explosion from fuel igniting, risk of poisoning from inhaling and swallowing fuel as well as risk of injury to eyes and skin from contact with fuel. | No fire, sparks, naked flames or smoking. Wear protective clothing when handling fuel. | |
1.1 | Remove heater unit | Models 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 | |
Model 901.6, 902.6, 903.6, 904.6, 905.6 | |||
Model 638 | |||
1.2 | Remove heater booster | Models 902.6, 903.6, 904.6 with warm water auxiliary heater 10 kW with timer Code HZ5 | |
2 | Remove control module for auxiliary heater/heater booster (3) | ||
3 | Detach cover (6) | ||
4 | Remove cover (2) on combustion air blower (4) | ||
5 | Remove cover (1) on jacket housing (9) | ||
6 | Remove bracket (13) | ||
7 | Remove temperature (8) and overheating sensor (11, 12) | ||
8 | Remove combustion air blower (4) from jacket housing (9) | ||
9 | Remove cover plate (10) and clean sealing surface | Installation: replace gasket (10). | |
10 | Remove combustor with downpipe (5) from heat exchanger (8) | ||
11 | Take off seal (7) | Installation: Replace seal (7). | |
12 | Withdraw heat exchanger (8) from jacket housing | Installation: Align groove in the heat exchanger to the bridge in the jacket housing. | |
13 | Install in the reverse order | ||
14.1 | Check auxiliary heater/heater booster for proper operation | Models 901.0/3/4/6, 902.0/3/4/6, 903.0/3/4/6, 904.0/3/4/6, 905.6 | |
14.2 | Check function of stationary heater | Model 638 |
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