AR83.70-D-5700A | Remove/install coolant circulation pump | 14.5.97 |
MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H12) Hot water auxiliary heater
MODELS 901.6, 902.6, 903.6, 904.6 with CODE (HZ5) Warm air auxiliary heater 10 kW with timer
coolant circulation pump bracket, heater
D83.70-1277-06
1 Coolant hose
2 Coolant hose
3 Circulation pump
4 Plug connection
5 Nut
| Remove/Install | ||
Danger! | Risk of explosion caused by fuel vapors igniting, risk of poisoning caused by inhaling combustible gases and risk of injury caused by burns during and after operation of heater unit | Do not operate stationary heater, auxiliary heater or engine with heater booster in closed areas or when refueling. Allow heater unit to cool down after operation and wear protective gloves. | |
1.1 | Remove front bumper | Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 | |
1.2 | Remove front grille | Models 901.6, 902.6, 903.6, 904.6 up to model year 2003 | |
Models 901.6, 902.6, 903.6, 904.6 as of model year 2003 | |||
2.1 | Remove left headlamp unit | Model 901.6, 902.6, 903.6, 904.6 | |
3 | Pinch off coolant hoses (1, 2) | | |
4 | Detach electrical connector (4) from circulation pump (3) | ||
Danger! | Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection. | |
5 | Detach coolant hoses (1, 2) from circulation pump connecting pipes | Collect escaping coolant in a clean vessel. Installation: After installing the air circulation pump, pour any escaped coolant back into the coolant and heating circuit. | |
6 | Unscrew nuts (5). | ||
7 | Remove circulation pump (3) from heater bracket | ||
8 | Install in the reverse order | ||
Danger! | Risk of accident from vehicle starting off by itself when engine running. Risk of injury caused by contusions and burns when working in engine during starting procedure | Secure vehicle to prevent it from moving off by itself. | |
9 | Start engine and bleed cooling and heating system. | Allow engine to warm up for approx. | |
10 | Switch off engine | ||
11 | Check coolant, top up if necessary | ||
12 | Check coolant hoses connected to circulation pump for leaks | ||
13 | Check function of auxiliary heater |
000 589 54 37 00
Clamping device
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