AR83.55-P-5300E | Remove/install refrigerant compressor | 15.11.11 |
ENGINES 104, 111, 112, 604, 605, 611 in MODEL 202
with CODE (580) Air conditioning (or Tempmatic for USA)
with CODE (581) Automatic air conditioning
refrigerant compressor 7SB16
ENGINES 111, 112, 113 in MODEL 208
with CODE (580) Air conditioning (or Tempmatic for USA)
with CODE (581) Automatic air conditioning
refrigerant compressor 7SB16
P83.30-0612-04
Shows model 202
A9 Refrigerant compressor
A9x1 Refrigerant compressor connector
3 Screw
4 Screw
Modification notes
| Remove/install | ||
Danger! | Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. | |
| Procedure for a damaged or leaky air conditioning system | ||
| Protect air conditioning circuit and components from moisture when carrying out repair work | All models with air conditioning | |
| Notes on handling R134a refrigerant | All models with R134a refrigerant | |
1 | Drain air conditioning system (recycle refrigerant), evacuate, fill, inspect for leaks | When filling the air conditioning system, add the amount of compressor oil evacuated back into the refrigerant circuit. (use new compressor oil) | |
2 | Remove lower engine compartment paneling | ||
Model 202.1 | |||
3 | Slacken poly-V belt and remove | Engine 111 | |
Engine 112, 113 | |||
Engine 604/605 | |||
4 | Detach A9x1 connector | ||
5 | Remove bolts (4), remove suction line and pressure line and place to one side | Seal openings (parts kit) | |
6 | Remove bolts (3), remove refrigerant compressor (A9) | Before installing a new refrigerant compressor, slowly allow pressure in refrigerant compressor to dissipate by loosening the pressure-side connection cover Replace O-rings (moisten with compressor oil) if the refrigerant compressor was not replaced | |
7 | Correct the oil level in the refrigerant compressor | Note SI 83/85 | |
8 | Install in the reverse order | If the AC compressor has been replaced because of damage caused by an internal fault | |
Replace intake and pressure lines with sealing rings | |||
Note oil filling quantity on replacement of the lines | |||
Replace expansion valve | |||
9 | Replace fluid reservoir | ||
10 | Switch on the air conditioner and allow the engine to idle for roughly 4 minutes. | Set temperature selector wheel to blue notches, or with automatic air conditioning set to "" Blowers to max. | |
11 | Check air conditioning for proper operation | The air outlet temperature at the center air vent must not fall below 5 °C, if necessary | |
perform diagnosis according to diagnosis manual | |||
12 | Inspect the air conditioning circuit for leaks | Air conditioning system leak detector |
Refrigerant compressor
Number | Designation | Engine 111 | Engine | Engine | |
BA83.55-P-1001-01A | Bolt, refrigerant compressor to bracket | Nm | 23 | 20 | 23 |
BA83.55-P-1002-01A | Screw/bolt, refrigerant lines to refrigerant compressor | Nm | 23 | 20 | - |
Refrigerant compressor
Number | Designation | A/C compressor | ||
BF83.55-P-1006-01A | Additional oil filling quantity when replacing intake line | Compressor oil | cm3 | 20 |
Specifications for Operating Fluids | Sheet | |||
BF83.55-P-1007-01A | Additional oil filling quantity when replacing pressure line | Compressor oil | cm3 | 20 |
Specifications for Operating Fluids | Sheet | |||
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