Remove/install glued rear window

AR67.20-D-5160A

Remove/install glued rear window

5.7.02



Remove

1.1

Disconnect electrical connector for rear window defroster

With code H22, rear window defroster.

2

Fasten two suction cups on rear window

 Suction cup

*WE58.40-Z-1029-11A

3

Cut out rear window

 Secure rear window against falling down.

To prevent damaging the paint, adjust the cutting depth of the cutting blade to 32 mm and tape the inner metal flange of the window as well as the conductor tracks and wire ends along the edge to the rear window (with code H22, rear window defroster) with textile adhesive tape (3), e.g. Tesa 4657.

 Multi-cutter

*WH58.30-Z-1003-20A

Cutting blade 143

*WH58.30-Z-1014-04A

4

Remove rear window (1) with suction cup.

 Suction cup

*WE58.40-Z-1029-11A



Install

5

Prepare window cutout of rear door for installation

 Not more than 1 mm of the adhesive bead must remain. Pull off loose adhesive material (remaining pieces which are not completely cut off). Repair paint damage on body flange not covered by glue material.

AR67.20-D-5160-01A

6

Prepare rear window for installation

AR67.20-D-5145-03A

 Suction cup

*WE58.40-Z-1029-11A

7

Install spacers at rear door.



 To prevent lowering of the window, install three spacers at bottom of rear door. One spacer is sufficient for correct side alignment.

*901589076300

8

Glue spacer pads (2) into crimp on rear door.

 To prevent the window from tilting, glue pads into vertical crimp from top and bottom.

9

Prepare glue cartridge

Use blue application nozzle with side guide lug. Before inserting cartridge remove red retaining ring from cartridges and completely retract pressure piston slide of cartridge gun

(See instructions for use for Betagun III)

AR67.10-D-1000-07A

 Betagun III electric cartridge gun

*WH58.30-Z-1002-20A

10

Install rear window

 Apply first 5 cm of bead of glue on a piece of cardboard, since the components are not yet mixed properly at the beginning.When applying the glue, the glue bead must be the same height as the cutout of the triangular nozzle (approx. 7 mm), otherwise the glue will protrude along the edge of the window pane when installed.

Always apply glue bead to window. The window must be inserted within 5 minutes of applying the 2K adhesive before the adhesive force of glue starts decreasing.

Do not press down window with too much force.

Curing time:Min.1 hour

To correctly apply bead of glue hold cartridge gun at right angle to window.

AR67.20-D-5145-04A

 Suction cup

*WE58.40-Z-1029-11A

 Betagun 2K electric cartridge gun

*WH58.30-Z-1002-20A

11

Completely empty glue cartridges before disposal.

 Remaining glue not required can be disposed of with the household waste.

12

Remove spacers after completion of curing time.



*901589076300

13.1

Connect electrical connector for rear window defroster.

With code H22, rear window defroster.

14

Clean rear window.

Number

Designation

WH58.30-Z-1014-04A

Cutting knife 143,

Firma Fein GmbH D-70176 Stuttgart

WH58.30-Z-1002-20A

Electric cartridge gun

WH58.30-Z-1003-20A

Multicutter

WE58.40-Z-1029-11A

Cup suction tool for window removal and installation