Remove/install windshield

AR67.10-P-1000N

Remove/install windshield

11.3.10

18.7.08

Note on painting in the glazing area added

Step 10



Removing

 Danger!

Risk of injury due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

 Danger!

Risk of injury caused by moving parts that can pinch, crush or, in extreme cases even sever extremities.

Always remove ignition key when working on windshield wiper mechanism.

AS82.30-Z-0001-01A

1

Prepare 1-component adhesive cartridge

AR67.10-P-1000-12SX

 Intermediate piece

*000589866300

Cartridge preheater, cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1089-02A

2

Remove rain sensor (B38)

AR82.30-P-7700M

3

Remove automatic light switch daylight sensor (B32/1)

AR82.10-P-2400I

4

Remove wiper arms

AR82.30-P-6100M

5

Remove water deflector over wiper system

AR83.25-P-1406M

6

Disconnect electrical connector for heated window (2)

7

Remove ornamental frame on windshield.

AR67.10-P-1200M

8

Cut out windshield (1) with Roll Out 2004 window removal tool

Roll out 2004 window removal tool

gotis://K_67.0_01.0

AR67.10-P-1000-11SX

Suction lifting device

gotis://K_67.0_03.0

9

Remove windshield (1) from body with Cup suction tools

 Aid of helper required.

Suction lifting device

gotis://K_67.0_03.0



Install

10

Prepare body flange for installation of window

AR67.10-P-1501-01P



General notes about painting the body flange in the glazing area

Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.

AH98.00-P-9408-06A

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

Touch-up pencil

*BR00.45-Z-1012-07A

Hepox 2K EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

11

Replace rubber window spacers

 Do not remove protective foil.

AR67.10-P-1000-02N

12

Prepare windshield (1) for glazing

AR67.10-P-1000-03N

Repair kit

*BR00.45-Z-1089-02A

13

Align windshield (1) in the body opening

 Aid of helper required.

AR67.10-P-1000-04K

 Observe gap

 Feeler gauge

*129589032100

Suction lifting device

gotis://K_67.0_03.0

Distance between top edge of window and front edge of roof

*BE67.10-P-1001-01A

14

Remove protective foil from rubber window spacers.

15

Smooth sealing channel with hand roller

 Roller

*168589056300

16

Apply adhesive material

 Install windshield (1) within 10 minutes before adhesive force of adhesive material starts to decrease.

AR67.10-P-1000-08P

 Height of glue bead approx. 13 mm.

 Intermediate piece

*000589866300

Cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

17

Install windshield (1)

 Open a side window in the vehicle to prevent the windshield (1) from being pressed outward by air pressure when the door is closed

AR67.10-P-1503-01K

 Aid of helper required. The waiting time (drive-away time) is approx. 1 h calculated from the time the windshield is installed.

Suction lifting device

gotis://K_67.0_03.0

18

Install ornamental frame on wind deflector

AR67.10-P-1200M

19

Install water repellent over wiper system

AR83.25-P-1406M

20

Install wiper arms

AR82.30-P-6100M

21

Disconnect electric connector (2) for heated window

22

Install rain sensor

AR82.30-P-7700M

23

Install automatic light switch daylight sensor

AR82.10-P-2400I

24

Clean windshield (1)

25

Code adaptation of rain sensor and light sensor amplification factor and select type of windshield

 Engine hood and driver door must be closed.



Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

Number

Designation

Model 215

BE67.10-P-1001-01A

Distance between window upper edge and front edge of roof

Dimension "A"

mm

12

See picture

AR67.10-P-1000-04K

Number

Designation

Order number

BR00.45-Z-1015-02A

Repair kit, glazing, installing window, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1089-02A

Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01

A 221 670 21 01

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1050-07A

Hepox 2K EP primer filler 4017 (Spray Max)

Spies Hecker GmbH
Fritz-Hecker-Str. 47-107
50968 Köln
Germany
Tel. +49 221 370606
Fax. +49 221 3706410
www.spieshecker.com