Install base plates for roof rack

AR65.00-P-1000V

2.11.11

MODEL 171.4## ## as of 000001 up to 009766

P65.20-2224-09

1 Baseplate

2 Screw

5 Cover

6 Cover

3 Seam seal

4 Rivets

	Removing
1	Remove paneling (5) on outer A-pillar		AR88.80-P-8500V
	Install
2	Position base plate (1) and fix in place with bolt (2)	 Use base plate (1) as drilling template.
3	Drill holes for riveted joint	 Drill Ø 4,1 mm holes.
		Drill gotis://K_58.1_04.0
4	Remove base plate (1)
5	Deburr all holes	 Apply corrosion protection.
6	Apply seam seal (3) to base plate (1)	Sealant	*BR00.45-Z-1003-01A
7	Position base plate (1) and fix in place with bolt (2)	 Insert rivets (4) into holes before tightening bolt (2).
8	Rivet joint	Blind rivet/punch riveting method gotis://K_68-80_06.0
		Blind rivet	*BR00.45-Z-1003-13A
9	Remove bolt (2)
10	Smooth excessive seam sealant	 Rivet holes (4) must be plugged with seam sealant to prevent penetration of water
11	Seal repair area with cavity preservation agent.
	Cavity preservation gun, SATA HRS	Combination pressure spray gun (corrosion protection) gotis://K_91-97_01.0
		MB cavity wax preservation, 1 l	*BR00.45-Z-1003-05A
12.1	Replace cover (6) in paneling (5) on A-pillar with new cover	Only on roof rack mounting, code 726
		 Use cover (6) from parts kit and paint to match color of vehicle car
13.1	Install paneling (5) on outer A-pillar	Only when retrofitting roof rack mounting, code 726	AR88.80-P-8500V
		 Replace paneling (5) without roof rack mounting, code 726 with new paneling (5) with roof rack mount, code 726 and use cover (6) from parts kit.
14.1	Install left and right rivet nuts for rear roof rack mounting	Only on vehicles without roof rack mounting, code 726
		 It is necessary to replace the trunk lid seal when installing left and right rivet nuts for rear roof rack mounting 
		Model 171.4## except 171.473 1#
		Retrofitting roof rack mounting	AN77.50-P-1000V

Repair materials

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity sealant, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1003-13A	Blind rivet	A 003 990 98 97

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