Remove/install right C-pillar paneling up to character bead

AR63.20-D-0006A

Remove/install right C-pillar paneling up to character bead

14.05.2019

Model

901.32/42/62, 902.32/42/62, 903.02/32/42/62, 904.32/42/62, 905.62

1

Lower section C-pillar paneling



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Remove rear right door

AR72.15-D-1251A

2

Remove right rear outside door sill

AR63.30-D-0005A

3

Remove detachable parts in repair area

4

Cover all detachable parts that remain in repair area

5

Cut off lower section right C-pillar paneling (1)

AR63.20-D-0006-01A

AR64.20-D-0002A

 Cut spot welds

 Spot weld milling cutter

*201589005100



Install

6

Align, grind off connecting plates and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Prepare lower section right C-pillar paneling (1) for installation

AR63.20-D-0006-02A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

8

Weld in lower section right C-pillar paneling (1)

AR63.20-D-0006-03A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

9

Install right rear outside door sill

AR63.30-D-0005A

10

Grind off any residue welding material

11

Solder connections

12

Vacuum out hollow cavities


Metal shavings and/or metallic grinding dust in cavities
can lead to corrosion damage.

13

Clean repair area and prime with MB primer filler

14

Supplement standard seals with MB body sealant

AR97.10-D-4000A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

15

Supplement standard underfloor protection with MB permanent underbody sealant

16

Paint repair area adjacent surfaces

17

Add cavity preserving agent

18

Install right rear door

AR72.15-D-1251A

19

Reinstall all detachable parts removed

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20