Model | 405.100/101/102/103/120/121/122/123/200/201/220/221 |
with code H63 (VarioPower (power hydraulic), closed circuit) | |
Model | 405.100/101/102/103/120/121/122/123/200/201/220/221 |
with code H64 (VarioPower (power hydraulic), open circuit) | |
Model | 405.100/101/102/103/120/121/122/123/200/201/220/221 |
with code H65 (VarioPower (power hydraulic), closed+open circuit) |
1 | Lever |
2 | Changeover tap |
3 | "Hydraulic mode" position |
4 | "Tipper mode" position |
5 | Hydraulic line |
6 | Lifting cylinder |
9 | Switches |
G55.30-3170-01
G55.30-3190-01
G55.30-3192-09
7 | Cover | 13 | Pressure line | 19 | Filler pipe | ||
8 | Drive shaft | 14 | Return flow pipe | 20 | Hydraulic line | ||
9 | Switches | 15 | Hydraulic hose (leak oil line) | 21 | Hydraulic line | ||
10 | Platform truck subframe with power hydraulics | 16 | Hydraulic hose (pressure line) | 22 | Electrical connector | ||
11 | Bracket | 17 | Hydraulic hose (return flow line) | 23 | Electrical connector | ||
12 | Leak oil line | 18 | Bracket |
Danger ! | Risk of death. There is a risk of death to persons located within the tilting range or underneath the raised dump body during operation. Risk of injury There is a risk of body parts being crushed or pinched when the dump body is lowered. | All persons must remain outside the tilting range of the dump body during its operation. Always secure the dump body with dump body supports before starting any work underneath it. | |
Danger ! | Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | |
| Notes on self-locking nuts and bolts | ||
| Remove/install | ||
1 | Remove tipper platform | See operator's manual. | |
Bolt, tilt cylinder to platform | |||
2 | Move lever (1) of changeover cock valve (2) to hydraulics mode position (3) | Model 405 with code H43 (Tilt cylinder with shutoff valve) | |
Installation: Move lever (1) of changeover cock valve (2) to tipper mode position (4). | |||
3 | Remove lever (1) | Model 405 with code H43 (Tilt cylinder with shutoff valve) | |
So that the changeover tap (2) cannot be operated unintentionally. | |||
4 | Detach hydraulic line (5) from hydraulic line (6) and collect escaping oil | Model 405 with code H43 (Tilt cylinder with shutoff valve) | |
5 | Seal open connection fittings on hydraulic line (5) and lift cylinder (6) using suitable stop plugs | Model 405 with code H43 (Tilt cylinder with shutoff valve) | |
6 | Remove cover (7) | ||
7 | Detach axle shaft (8) of hydraulic pump of power hydraulics | Screw/bolt, drive shaft to hydraulic pump | |
8 | Remove switch (9) from bracket (18) and place to one side | Model 405 with code H43 (Tilt cylinder with shutoff valve) | |
Installation: Replace cable tie. | |||
9 | Disconnect leak oil line (12) from hydraulic hose (15) and collect escaping oil | Model 405 with code H93 (Front pressure and return line, hydraulic circuit 3) or code H94 (Front pressure and return line, open circuit) | |
10 | Disconnect pressure line (13) from hydraulic hose (16) and collect escaping oil | Model 405 with code H93 (Front pressure and return line, hydraulic circuit 3) or code H94 (Front pressure and return line, open circuit) | |
11 | Disconnect return line (14) from hydraulic hose (17) and collect escaping oil | Model 405 with code H93 (Front pressure and return line, hydraulic circuit 3) or code H94 (Front pressure and return line, open circuit) | |
12 | Seal hydraulic hoses (15, 16, 17), leak oil line (12), pressure line (13) and return line (14) using stop plugs | Model 405 with code H93 (Front pressure and return line, hydraulic circuit 3) or code H94 (Front pressure and return line, open circuit) | |
Stop plugs are included in parts kit. | |||
13 | Remove bracket (11) from platform truck subframe with power hydraulics (10) | Model 405 with code H93 (Front pressure and return line, hydraulic circuit 3) or code H94 (Front pressure and return line, open circuit) | |
14.1 | Remove filler pipe (19) from square tube of both radiators and place to one side together with hydraulic lines (20, 21) | Model 405 except code C87 (Exhaust upwards) | |
Do not remove filler pipe (19). | |||
14.2 | Remove filler pipe (19) at clamp of exhaust pipe and cross strut, and place to one side together with hydraulic lines (20, 21) | Model 405 with code C87 (Exhaust upwards) | |
Do not remove filler pipe (19). | |||
15 | Disconnect electrical connectors (22, 23) | ||
16 | Remove platform truck subframe with power hydraulics (10) using suitable lifting gear | ||
17 | Position platform truck subframe with power hydraulics (10) on jack stands | ||
18 | Install in the reverse order | ||
| Check | ||
19 | Check oil level of work hydraulics | ||
| |||
20 | Correct oil level of power hydraulics | ||
| |||
21 | Run initial startup of hydraulic components |
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