AR47.10-P-4100GDV | Remove fuel tank | 21.2.12 |
MODEL 460 with ENGINE 115.973, 602.930, 616.936 /941, 617.931
with metal fuel tank
P47.10-2113-01
1 Cap
2 Sealing ring
9 Pipe connection
10 Rubber sleeve
P47.10-2114-11
3 Cover
4a Fuel hose
4b Fuel hose
5 Fuel hose
6 Electrical connections of fuel gage sensor
B4 Fuel gage sensor
P47.25-2037-11
7 Vent hose of left tank ventilation
205 Bolts of additional tank fixture (left)
P47.10-2115-11
8 Vent hose of right tank ventilation
206a Bolts of additional tank fixture (right)
206b Bolts of combined additional tank filler neck right
P47.10-2116-10
9 Pipe connection
207 Strut of bumper-fender left
P91.40-2342-10
200 Seat belt retractor
201 Seat belt end fitting
202 Belt guide strut
203 Locking bracket of rear bench seat
204 Rear side wall paneling (cargo area)
P47.10-2117-10
11 Tensioning straps
| Remove, Install | ||
Danger! | Risk of fatal accident from vehicle slipping or toppling off the lift platform | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
1 | Jacking up and supporting vehicle | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
2 | Disconnect ground cable from battery | Installation: Code radio, set clock, calibrate power windows and set timer on vehicles with stationary heater | |
3 | Take off cap (1) | Inspect seal (2), replace if necessary. | |
4 | Fold forward rear seat backrest and raise rear bench seat | See Operating Instructions | |
5 | Fold floor covering of cargo area forward | ||
6 | Unscrew cover (3) of fuel gage sensor (B4) | ||
Danger! | Risk of explosion if ignition takes place, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel. | No fire, sparks, naked flames or smoking. Wear protective clothing when handling fuel. | |
7 | Detach fuel hoses (4a, 4b, 5) from fuel gage sensor (B4) | Seal connections. | |
8 | Separate electrical connections (6) at fuel gage sensor (B4) | ||
9 | Take off fuel gage sensor (B4) | ||
10 | Extract fuel through opening of fuel gage sensor (B4) | Extract fuel with an extraction pump into a suitable safety tank. Ground extraction pump! | |
11 | Pull floor covering of wheelhouse (on right and left) to the side | Floor covering is glued, detach carefully at glued surfaces. | |
12 | Remove paneling of rear door pillar | On right and left. | |
13 | Remove vent hose of left fuel tank ventilation (7) and right (8) | ||
14 | Take off seat belt retractor (200) and belt end fitting (201) | On right and left. | |
15 | Unbolt strut of belt guide (202) at bottom, slacken only at top | On right and left. | |
16 | Take off locking bracket of rear bench seat (203) | On right and left. | |
17 | Remove rear side wall paneling (cargo area) (204) | On right and left. | |
18 | Unscrew bolts of additional fuel tank fixture (on left) (205) | Left-hand side Unscrew four bolts. Holes are no longer required, seal watertight with suitable plugs and treat. | |
19 | Unscrew bolts (206a, 206b) of combined additional tank filler neck | Right side. Unscrew four bolts. Holes (206a) are no longer required, seal watertight with suitable plugs and treat. | |
20 | Take off rear wheels | On right and left. | |
21 | Slacken clamp of hose connection (9) at fuel tank side | On right and left. | |
22 | Pull left additional tank down and out | Detach strut of bumper-left fender on outside (207). | |
23 | Take right additional fuel tank down and out together with combined filler neck | Press boot (10) off body for this purpose. | |
24 | Slacken tensioning straps (11) | Have second person help. | |
25 | Take fuel tank down and out | Have second person help. | |
26 | Install in the reverse order | Installation: If a new fuel tank is required, it is only possible to install one plastic fuel tank. The fuel tanks in metal are no longer fitted. New plastic fuel tanks must be converted prior to being installed. | |
| Convert plastic fuel tanks, install | ||
| Notice regarding disposal of used fuel tanks. |
Workshop equipment
WE58.40-Z-1001-22A | Tank emptying device |
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