P42.10-2249-04
1 Spring
2 Lock washer
3 Brake shoes
4 Brake piston
5 Wheel brake cylinder
6 Wheel hub
7 Spring
P42.10-2513-04
6 Wheel hub
7 Spring
8 Brake carrier plate
9 Handbrake cable
10 Vernier caliper
A Dimension
| Remove/install | ||
Danger! | Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
| Brake fluid notes | ||
| Notes on repairs to brake system | ||
1 | Remove left or right brake drum | ||
2 | Unhook spring (1) using commercially available brake spring pliers | Install a new spring (1). | |
Installation: Measure the brake shoes (3) diagonally using the vernier caliper (10) and adjust to the dimension (A), 202.6 mm, measured at the upper side of the linings. Use a commercially available vernier caliper with a scale of at least 210 mm. | |||
3 | Detach circlips (2) and remove together with springs. Then remove retaining pins from brake anchor plate | Install new circlips (2), springs and retaining pins. | |
Removal and installation tool | |||
4 | Press back spring (7) on hand brake cable (9) and unhook hand brake cable (9) | Rotate wheel hub (6) until a bolt hole is in the lower position | |
5 | Tilt brake shoes (3) upward by 90° over wheel hub (6) | ||
6 | Compress brake piston (4) of wheel brake cylinder (5) and guide out brake shoes (3) upward | Handle the brake shoes (3) with care. The dust boots on the brake pistons (4) of the wheel brake cylinder (5) can otherwise be damaged. | |
Installation: The brake lining of the brake shoes (3) must be absolutely free of grease. The braking effect will otherwise be impaired. | |||
7 | Clean brake carrier plate (8) | Installation: Apply a thin coating of assembly paste to the brake anchor plate (8) at the contact surfaces (arrows) of the brake shoes (3). | |
Brake paste | |||
8 | Check the ease of movement of the wheel brake cylinder (5) and leaktightness of the boots | In the event of the slightest signs of brake fluid escape or sluggishness of the brake pistons of the wheel brake cylinder (5) this must be replaced, see: | |
Replace wheel brake cylinder (5) | |||
9 | Install in the reverse order |
Removal and installation tool
450 589 18 63 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1060-06A | Brake paste | Q0007414V000000000 |
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