ar4210g0680bb

Remove/install brake lever

Typ ar · téma 42.10 · verze 0502 · 2020-03-25

Platí pro: Model 405.102/103/122/123/200/201/220/221 Model 405.105/110/125/202/222 ## up to 260530 Model 437.431/436 ## up to 262508 with rear axle 747.222 with front axle 737.222 Model 437.437 ## up to 263379 with rear axle 747.223 with front axle 737.223 Model 437.46 with rear axle 747.224 with front axle 737.224

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 2 Podvozek › 42 Brzdy - hydraulická část a mechanická část › 42.10 Provozní brzda — Řada 405 (modely 102, 103, 105, 110, 122, 123, 125, 200, 201, 202, 220, 221, 222) · Řada 437 (modely 431, 436, 437, 46*)

EinPAS 21 Brzdy/podtlakový systém/vzduchotlaké zařízení › 21.15 Provozní brzda/podtlakový systém › 21.15.40 Přední provozní brzda — Řada 405 (modely 102, 103, 105, 110, 122, 123, 125, 200, 201, 202, 220, 221, 222) · Řada 437 (modely 431, 436, 437, 46*)

EinPAS 21 Brzdy/podtlakový systém/vzduchotlaké zařízení › 21.15 Provozní brzda/podtlakový systém › 21.15.42 Zadní provozní brzda — Řada 405 (modely 102, 103, 105, 110, 122, 123, 125, 200, 201, 202, 220, 221, 222) · Řada 437 (modely 431, 436, 437, 46*)

Platí také pro motory/převodovky: 737 222, 737 223, 737 224, 747 222, 747 223, 747 224

AR42.10-G-0680BB

Remove/install brake lever

19.03.2020

Model

405.102/103/122/123/200/201/220/221

Model

405.105/110/125/202/222 ## up to 260530

Model

437.431/436 ## up to 262508 with rear axle 747.222 with front axle 737.222

Model

437.437 ## up to 263379 with rear axle 747.223 with front axle 737.223

Model

437.46 with rear axle 747.224 with front axle 737.224

Remove/install brake lever

Shown on rear axle 747.580

1

Nut

2

Ball joint

3

Brake cylinder

4

Nuts

5

Clamping bolt

6

Brake lever

7

Fastening bracket

8

Brake shaft

G42.10-3162-11

Remove/install brake lever

Installation position of brake lever (6) on left with front axle 737.222/223/224 and rear axle 747.580/581/583/590/592, installation position of brake lever (6) on right with rear axle 747.222/223/224

6

Brake lever

7

Fastening bracket

8

Brake shaft

A

Mark

B

Mark (line)

D

Mark (line)

G42.10-A004-06

Remove/install brake lever

Installation position of brake lever (6) on right with front axle 737.222/223/224 and rear axle 747.580/581/583/590/592, installation position of brake lever (6) on left with rear axle 747.222/223/224

6

Brake lever

7

Fastening bracket

8

Brake shaft

A

Mark

C

Mark (line)

D

Mark (line)

G42.10-A005-06

Remove/install brake lever

Installation position of brake lever (6) on left with front axle 737.580/581/583/590/592 and rear axle 747.582/584/593

6

Brake lever

7

Fastening bracket

8

Brake shaft

A

Mark

E

Mark (circle)

G

Mark (circle)

G42.10-A006-06

Remove/install brake lever

Installation position of brake lever (6) on right with front axle 737.580/581/583/590/592 and rear axle 747.582/584/593

6

Brake lever

7

Fastening bracket

8

Brake shaft

A

Mark

F

Mark (circle)

G

Mark (circle)

G42.10-A007-06

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove

1

Secure vehicle to prevent it moving away.

2

Remove ball joint (2) from brake lever (6).

AR42.10-G-0630B

3

Remove nuts (4) of brake cylinder (3).

4

Remove brake cylinder (3) and hang to one side.

5

Remove clamp screw (5).

6

Pry off brake lever (6) with two screwdrivers.

If the brake lever (6) becomes jammed when prying off:

Unscrew side grub screw from brake lever (6).

Clean

7

Clean brake lever (6), mounting support (7) and brake shaft (8).

Install

8

Coat serrations on brake shaft (8) and brake lever (6) with Loctite Anti­Seize.

Loctite anti-seize

*BR00.45-Z-1048-06A

9

Place brake lever (6) onto serrations of brake shaft (8).

Observe different installation position of brake lever (6), see pictures.

10

Screw in side grub screw at brake lever (6) up to radial groove of brake shaft (8).

If present on a new brake lever (6) or if the side grub screw was removed.

11

Screw in clamp screw (5).

Clamping screw to brake lever

*BA42.10-N-1004-08F

12

Position brake cylinder (3) and attach new nuts (4).

Nut, brake cylinder to mounting support

*BA42.10-N-1001-08F

13

Attach ball joint (2) to brake lever (6).

AR42.10-G-0630B

Brake cylinder

Number

Designation

Model 405.102/103/122/123/200/201/220/221

Model 405.105/110/125/202/222 ## up to 260530

BA42.10-N-1001-08F

Nut, brake cylinder to mounting support

Nm

180

180

Brake cylinder

Number

Designation

Model 437.431/436 up to 262508 with rear axle 747.222 with front axle 737.222

Model 437.437 up to 263379 with rear axle 747.223 with front axle 737.223

BA42.10-N-1001-08F

Nut, brake cylinder to mounting support

Nm

180

180

Brake cylinder

Number

Designation

Model 437.465/467 with rear axle 747.224 with front axle 737.224

BA42.10-N-1001-08F

Nut, brake cylinder to mounting support

Nm

180

Brake cylinder

Number

Designation

Model 405.102/103/122/123/200/201/220/221

Model 405.105/110/125/202/222 ## up to 260530

BA42.10-N-1004-08F

Clamping screw to brake lever

Nm

75

75

Brake cylinder

Number

Designation

Model 437.431/436 up to 262508 with rear axle 747.222 with front axle 737.222

Model 437.437 up to 263379 with rear axle 747.223 with front axle 737.223

BA42.10-N-1004-08F

Clamping screw to brake lever

Nm

75

75

Brake cylinder

Number

Designation

Model 437.465/467 with rear axle 747.224 with front axle 737.224

BA42.10-N-1004-08F

Clamping screw to brake lever

Nm

75

Repair materials

Number

Designation

Order number

BR00.45-Z-1048-06A

Loctite anti-seize

A 002 989 56 51 09

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