Remove/install damper with front spring

AR32.20-P-0225D

Remove/install damper with front spring

12.9.11

26.7.99

Value in BA33.30-P-1001-02A for model 210.08/28 changed from 220 Nm to 280 Nm

*BA33.30-P-1001-02A

23.7.99

Modified tightening torque for twelve-point collar nut, front axle shaft to front axle shaft flange

Refer to step 2.1

*BA33.30-P-1001-02A

23.7.99

Bolted connection, front axle shaft to front axle shaft flange, modified

New step 3.1 included: 

BT33.30-P-0003-01D

Detaching and attaching hexagon collar bolt on front axle shaft

AR33.30-P-0620-05D

23.7.99

Threaded connection, damper to lower control arm modified

BT32.20-P-0002-01D

New tightening torque added, refer to operation step 19

*BA32.25-P-1003-01B

 

Remove/install

 Installation

Replace self-locking nuts and bolts.

1

Remove front wheel



AP40.10-P-4050Z

2.1

Detach twelve-point collar nut (61) of front axle shaft

First version

AR33.30-P-0620-01A



*BA33.30-P-1001-02A



Caulker for securing twelve-point collar nut

WF58.50-P-3330-01A



Bolted connection, front axle shaft to front axle shaft flange, modified

BT33.30-P-0003-01D

3.1

Detach hexagon collar bolt (61a) of front axle shaft

Second version

AR33.30-P-0620-05D



*BA33.30-P-1004-02A

4

Remove brake hose clip from damper clip

5

Move lines for rpm sensor and brake pad contact sensor out of guides

 Installation: Pay attention to installation of lines.

6

Press the tie rod joint (10a) from the stub axle unit (5)

AR46.40-P-0200-02C

 Thrust piece

*140589006300

 Puller

*202589023300



*BA46.40-P-1002-01A

7

Press supporting joint (7) out of steering knuckle (5)

AR33.20-P-0440-01D

 Thrust piece

*140589006300

 Puller

*140589093300



*BA33.20-P-1004-01A

8

Pull steering knuckle (5) outwards and slide front axle shaft (60) out of front axle shaft flange

 Cover up front axle carrier in front axle shaft area to ensure that the rubber boot is not damaged.

9

Press follower joint (8) out of steering knuckle (5)

 Prop up steering knuckle and secure against falling down.

AR33.20-P-0500-01D

 Thrust piece M 10x1.5

*210589046300

 Puller

*124589033300



*BA33.20-P-1002-01A

10

Insert steering knuckle (5) into upper transverse control arm using shop made hook (arrow)



Hook for inserting steering knuckle

WF58.50-P-0400-01A

11

Remove lower engine compartment paneling

AR61.20-P-1105AB

12.1

Push out right front axle shaft (60)

 Do not damage rubber boots or rpm sensor rotor.

AR33.30-P-0620-02A

13.1

Knock out left front axle shaft (60)

 Do not damage plastic protective ring, rubber boot and rotor for rpm sensor.

AR33.30-P-0620-03A

14

Remove torsion bar (22) on front axle

AR32.20-P-0300E

 Danger!

Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension

Use only approved tensioning devices; shield off hazard area if necessary.
Inspect special tools for damage and proper operation (visual inspection).
Wear protective gloves.

AS00.00-Z-0001-01A

15

Clamp front spring (12)

 Mark front spring relative to spring compressor (01).

AR32.20-P-0200-05D

 Tensioning device

*210589003100

 Tensioning plates

*210589106300

16

Remove covering cap (11e) from upper shock absorber mount

17

Detach upper shock absorber mount from front end

AR32.25-P-0105-02D

 Socket wrench, 17 mm

*202589000900

 Socket wrench, 16 mm

*210589000900

 Nut (11p), damper to front end.

*BA32.25-P-1001-01B

 Jam nut (11a), damper to front end.

*BA32.25-P-1002-01B

18

Remove plate (11b) and rubber mount (11c)

19

Detach shock absorber mount from lower control arm (4)

 Nut (11u), damper to transverse control arm.

*BA32.25-P-1003-01B



Threaded connection, damper to lower control arm modified

BT32.20-P-0002-01D

20

Remove damper with clip (11) and front spring (12)

21

Remove front axle shaft (60)

22

Remove attaching parts (11y, 11d, 11f, 11h)

 Check attaching parts, replace if necessary.

23

Remove front spring (12) from damper with clip

 Installation: Check installation position of rubber mount (13a, 13b) is correct.

Left lower rubber mount (13b): Arrow on rubber mount faces forwards in direction of travel.

Right lower rubber mount (13b): Arrow on rubber mount faces rearwards opposite to direction of travel.

Fasten upper rubber mount (13a) using adhesive tape to front spring (to safeguard against slipping).

24.1

Release front spring (12)

Only when front spring was replaced.

AR32.20-P-0200-05D

After replacing front spring or rubber mount: 

Check and correct headlamp adjustment

AP82.10-P-8260A

25

Check damper (11), replace if necessary

AR32.25-P-0121A

26.1

Remove cap (11j) from damper

If necessary, to remove rubber mount (13b).

AR32.25-P-0105-03D

27

Check rubber boots on front axle shaft

If necessary after checking: 

Replace rubber boots on front axle shaft.

AR33.30-P-0660A

28

Install in the reverse order

Number

Designation

Model 210.08/28

BA32.25-P-1001-01B

Nut for shock absorber on front end

Nm

18

BA32.25-P-1002-01B

Lock nut for shock absorber on front end

Nm

30

BA32.25-P-1003-01B

Self-locking nut, shock absorber to wishbone

–

Nm

–

Yellow

Nm

185

silver/blue

Nm

170

Number

Designation

Model 210.08/28

BA33.20-P-1002-01A

Self-locking nut, upper wishbone follower joint to steering knuckle

Initially

Nm

45

Inspection

Nm

-

BA33.20-P-1004-01A

Self-locking nut, supporting joint to steering knuckle

Nm

105

Number

Designation

Model 210.08/28

BA33.30-P-1001-02A

Collar nut, front axle shaft to front axle shaft flange

Nm

280

BA33.30-P-1004-02A

Collar bolt, front axle shaft to front axle shaft flange

Nm

270

Number

Designation

Model
210

BA46.40-P-1002-01A

Self-locking nut, tie rod to steering knuckle

Yellow

Nm

60

silver or blue

Nm

70