Remove/install pedal assembly

AR29.10-P-0300V

Remove/install pedal assembly

15.6.09

 

Remove/install

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A



Brake fluid notes

AH42.50-P-0001-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Raise vehicle with vehicle lift

AR00.60-P-1000V

2

Remove rear part section of engine compartment paneling

 Installation: Only install the rear section of the engine compartment paneling after the leak test.

AR61.20-P-1105V

3

Remove cover (1) from transmission and open bleed screw on central clutch release bearing

 Collect brake fluid which escapes in a suitable container.

4

Operate the clutch pedal several times

 In order to empty the components of the clutch operating system and thus prevent the ingress of brake fluid into the passenger compartment.

5

Detach feed line (6a) on brake fluid expansion reservoir

 The feed line (6a) must not be pinched off with clamping devices or pliers otherwise it will be damaged.

AR25.20-P-0100-01V

6

Remove left cover below dashboard

 Installation: Only install the cover after the leak test.

AR68.10-P-1500V

7

Remove clutch pedal switch (S40/3)

AR25.20-P-0095V

8

Remove front cover (2) of the pedal assembly (3)

AR29.10-P-0320V

9

Detach safety clamp (4a) and pull out bolt (4b)

 Check bolt (4b) for damage and wear, replace if necessary.

 Installation: Grease bolt (4b) lightly.

Long-life grease

*BR00.45-Z-1001-06A

10

Remove safety clamp (5a) of pressure line (5)

 Installation: replace O-ring (5b).

11

Unscrew nuts (3a)

 Nut, pedal assembly to body

*BA29.10-P-1001-02D

12

Remove pedal assembly (3)

13

Detach feed line (6a) from master cylinder (6)

 Installation: Replace seal (6b).

AR25.20-P-0100-01V

14

Take out pedal assembly (3)

15.1

Remove rear cover (7) of pedal assembly (3)

When replacing the pedal assembly (3) or when removing pedals or the master cylinder (6)

AR29.10-P-0320V

16

Install in the reverse order

17

Bleed clutch operating system

AR25.20-P-0070V



Checking

18

Check the clutch operator for proper operation and leaktightness

Number

Designation

Model
171

BA29.10-P-1001-02D

Nut, brake pedal assembly to body

Nm

20

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11