Disassemble and assemble main shaft

AR26.50-D-0420R

Disassemble and assemble main shaft

05.06.2018

Transmission

711.680/683 in model 909

1

Clutch body

15

3rd gear needle roller bearing

29

Cone ring

2

Friction ring

16

Outer bearing race

30

Friction ring

3

Cone ring

17

Roller bearing of intermediate plate

31

Distance sleeve

4

Synchronizer ring

18

Main shaft

32

1st gear needle roller bearing

5

Sliding sleeve

19

Spacer ring

33

1st gear idler gear

6

Blocking pieces

20

2nd gear needle roller bearing

34

Thrust plate

7

Retaining ring

21

2nd gear idler gear

35

Distance sleeve

8

Thrust piece

22

Friction ring

36

Reverse gear needle roller bearing

9

Synchronizer body

23

Cone ring

37

Reverse gear idler gear

10

Synchronizer ring

24

Synchronizer ring

38

Synchronizer ring

11

Cone ring

25

Synchronizer body

39

Synchronizer body

12

Friction ring

26

Thrust piece

40

Thrust piece

13

Clutch body

27

Sliding sleeve

41

Sliding sleeve

14

3rd gear idler gear

28

Synchronizer ring

 Caution

Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil

Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.

AS00.40-Z-0001-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A



Remove

1

Remove transmission and secure to assembly stand.

AR26.10-D-0036R

2

Disassemble transmission housing.

AR26.40-D-2002R

3

Remove main shaft (18).

AR26.50-D-0002R



Disassemble

4

Disassemble main shaft (18).

AR26.50-D-0420-14R

 Pliers

*000589523700



Check

5

Clean components and check for damage and wear, replace if necessary.



Assemble

6

Assemble main shaft (18).

AR26.50-D-0420-15R

Protrusion, feeler gauge for determining the package dimensions

*BE26.50-N-1007-01D

 Drift

*711589171500

 Drift

*711589071500

 Sleeve

*716589023300

 Feeler gauge

*711589181500

 Pliers

*000589523700



Install

7

Install main shaft (18).

AR26.50-D-0002R

8

Assemble transmission housing.

AR26.40-D-2002R

9

Remove transmission from assembly stand and install.

AR26.10-D-0036R

Adjustment values for gear set

Number

Designation

Transmission 711.680/683 in model 909

BE26.50-N-1007-01D

Protrusion, feeler gauge for determining the package dimensions

"A"

mm

9,97...10,03