Disassemble/assemble shift cover

AR26.30-G-6510B

Disassemble/assemble shift cover

28.06.2017

Transmission

718.840 in model 405.05/09/10/11/12/20/22

Transmission

718.841 in model 437.42/43/46

Modification notes

01.12.2015

Document completely revised.

AR26.30-G-6510-02B

1

Shift cover

2

Shift gate indicator sensor

3

Gear cylinder sensor

4

Gear cylinder index bolt

5

Rubber sealing ring

6

Gate cylinder

7

Thrust rod

8

Shift cylinder cover

9

Shift cylinder

10

Range group piston

11

Piston rod

12

Cap nut

13

Compression spring

14

Bearing bracket

15

Shift shaft

16

Guide piece

17

Roll pin

18

Selector finger

19

Gate locking bow

20

Brass ring

21

Sealing ring

22

Bellows



Remove

1

Remove shift cover (1)

AR26.30-G-6500B



Disassemble

2

Disassemble shift cover (1)

AR26.30-G-6510-01B

 Puller

*405589000700

 Support

*405589023100



Assemble

3

Assemble shift cover (1)

AR26.30-G-6510-02B

 Shift gate indicator sensor to cover

*BA26.19-N-1001-01H

 Gear cylinder sensor to cover

*BA26.19-N-1002-01H

 Index bolt to shift cover

*BA26.20-N-1002-01A

 Piston for shift cylinder range group to piston rod

*BA26.20-N-1003-01A

 Bolt, bearing bracket to shift cover

*BA26.30-N-1003-01F

 Bolt, gate cylinder to shift cover

*BA26.30-N-1004-01F

 Gear cylinder index bolt

*BA26.60-N-1002-01K

 Cap nut to shift cover

*BA26.60-N-1007-01K

 Bolt, cover for shift cylinder range group to shift cover

*BA26.60-N-1008-01K

Loctite 2701

*BR00.45-Z-1078-02A

Synthetic grease 50 g

*BR00.45-Z-1027-06A

 Puller

*405589000700

 Protective sleeve

*405589001400

 Support

*405589023100

 Assembly tool

*405589051500



Install

4

Install shift cover (1)

AR26.30-G-6500B

 Sensors, transmitters

Number

Designation

Transmission 718.840 in model 405.090/104/105/110/125/202/222
Transmission 718.841 in model 437.427/437

Transmission 718.840 in model 405.050/100/101/102/103/120/121/122/123/200/201/220/221
Transmission 718.841 in model 436.330
Transmission 718.841 in model 437.420/421/425/426/430/431/435/436/465

BA26.19-N-1001-01H

Shift gate indicator sensor to cover

Nm

40

40

 Sensors, transmitters

Number

Designation

Transmission 718.840 in model 405.090/104/105/110/125/202/222
Transmission 718.841 in model 437.427/437

Transmission 718.840 in model 405.050/100/101/102/103/120/121/122/123/200/201/220/221
Transmission 718.841 in model 436.330
Transmission 718.841 in model 437.420/421/425/426/430/431/435/436/465

BA26.19-N-1002-01H

Gear cylinder sensor to cover

Nm

40

40

 Range group shift cylinder

Number

Designation

Transmission 718.840/841

BA26.20-N-1002-01A

Index bolt to shift cover

Nm

25

 Range group shift cylinder

Number

Designation

Transmission 718.840/841

BA26.20-N-1003-01A

Piston for shift cylinder range group to piston rod

Nm

100

 Cover

Number

Designation

Transmission 718.840/841

BA26.30-N-1003-01F

Bolt, bearing bracket to shift cover

Nm

27

 Cover

Number

Designation

Transmission 718.840/841

BA26.30-N-1004-01F

Bolt, gate cylinder to shift cover

Nm

16

 Shift

Number

Designation

Transmission 718.840/841

BA26.60-N-1002-01K

Gear cylinder index bolt

Nm

25

 Shift

Number

Designation

Transmission 718.840/841

BA26.60-N-1007-01K

Cap nut to shift cover

Nm

35

 Shift

Number

Designation

Transmission 718.840/841

BA26.60-N-1008-01K

Bolt, cover for shift cylinder range group to shift cover

Nm

20

Repair materials

Number

Designation

Order number

BR00.45-Z-1027-06A

Synthetic grease 50 g

A 001 989 32 51 10

BR00.45-Z-1078-02A

Loctite 2701

Henkel AG & Co. KGaA
http://www.loctite.de