Remove/install clutch travel sensor

AR25.19-W-0100R

Remove/install clutch travel sensor

18.9.15

Model

949 with engine 457.9

with code GS3 (Hydraulic gearshift)

1

Electrical connector

2

Clutch booster

3

Sealing ring

4

Adapter

5

Sealing ring

6

Retaining plate

7

Bolts

B2

Clutch travel sensor

 

Remove/install

1

Disconnect electrical connector (1) from clutch travel sensor (B2)

2

Turn clutch travel sensor (B2) until the bolts (7) are accessible

3

Unscrew bolts (7) and remove retaining plate (6)

 Installation: Apply thread lock to bolts (7) before installing.

Quick-acting adhesive, Loctite 270

*BR00.45-Z-1008-02A

 Bolt, clutch travel sensor to clutch booster

*BA25.20-N-1019-01B

4

Remove clutch travel sensor (B2) with adapter (4)

 Installation: Replace sealing ring (3) and grease lightly.

Long-life grease

*BR00.45-Z-1001-06A

5

Remove clutch travel sensor (B2) from adapter (4)

 Installation: Replace sealing ring (5) and grease lightly.

Long-life grease

*BR00.45-Z-1001-06A

6

Install in the reverse order

7

Connect diagnostic system, start Xentry and perform quick test

Only if the clutch travel sensor (B2) has been replaced.

8

Teach in clutch travel in drive control (FR) control unit

Only if the clutch travel sensor (B2) has been replaced.

9

End Xentry and disconnect diagnostic system

Only if the clutch travel sensor (B2) has been replaced.

 Clutch operating system

Number

Designation

ENGINE 457.9

BA25.20-N-1019-01B

Bolt, clutch travel sensor to clutch booster

Nm

5

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11

BR00.45-Z-1008-02A

Quick-acting adhesive, Loctite 270

A 002 989 93 71