AR15.40-W-5032RA | Remove/install alternator | 5.7.10 |
ENGINES 926.9 in MODEL 949 with CODE (Z90) Vehicle, capable of fording up to 1195 mm
ENGINES 926.9 in MODEL 949 with CODE (Z69) Vehicle, capable of fording up to 1500 mm
W15.40-1087-09
1 Air intake hose
2 Cover
3 Bracket
4 Air intake hose
5 Poly-V-belt
11 Grommet
12 Carrier
G2 Generator
6 Ground line (brown)
7 Electric cable (red)
8 Electrical line (white/blue)
9 Electrical line (blue)
10 Gasket
W15.40-1088-11
Illustrated on vehicle with Code (H03) Air conditioning in front and engine with detached fan
5 Poly-V-belt
13 Breaker bar and socket
14 Poly-V belt tensioning device
15 Belt pulley
16 Fan wheel
Arrow: Pivot direction
| Remove/install | ||
1 | Disconnect ground lead from battery | ||
2 | Open engine hood and raise to vertical position | ||
3 | Remove air filter | ||
4 | Push poly-V-belt tensioning device (14) into pivoting direction (arrow) with breaker bar and socket (13) and remove poly-V-belt (5) from guide pulley () | Installation: Inspect condition of poly-V belt (5), replace if necessary. | |
Observe poly-V belt (5) routing diagram. | |||
| Damage profiles for a poly-V belt | ||
5 | Remove air intake hose (4) from alternator (G2) | ||
6 | Remove air intake hose (1) | ||
7 | Detach alternator (G2) from bracket (3) | If necessary loosen bracket (3) on oil filter housing. | |
| |||
8 | Loosen alternator (G2) on bracket (12) and swivel away from engine. | | |
9 | Take off cover (2) at alternator (G2) | Installation: Grommet (11) should fit precisely in cover (2) | |
| |||
| |||
10 | Detach electric cable (7) at Alternator (G2) | | |
11 | Detach electric cable (8) at Alternator (G2) | | |
12 | Disconnect ground line (6) on alternator (G2) | | |
13 | Detach electric cable (9) at Alternator (G2) | | |
14 | Remove gasket (10) on alternator (G2) | Installation: Replace seal (10). | |
15 | Reattach alternator (G2) on carrier (12) and remove upward. | ||
16 | Check fan wheel (16) and belt pulley (15) on alternator (G2) for damage and smooth operation (concentricity). | Only when reinstalling the used alternator (G2). | |
In case of a complaint: | |||
Replace fan wheel (16) and belt pulley (15) on alternator (G2). | |||
17 | Install in the reverse order |
Alternator
Number | Designation | Engine 924.9, 925.9, 926.9 | ||
BA15.40-N-1001-01B | Bolt, alternator bracket to oil filter | Nm | 40 | |
BA15.40-N-1002-01B | Nut, alternator to support | Nm | 50 | |
BA15.40-N-1003-01B | Bolt, alternator to bracket | Nm | 65 | |
BA15.40-N-1006-01B | Nut/bolt, cover to alternator housing | Nm | 4 | |
BA15.40-N-1010-01B | Nut, electrical line to alternator terminal B+ | Nm | 8 | |
BA15.40-N-1011-01B | Nut, electrical line to alternator terminal W | Nm | 4 | |
BA15.40-N-1012-01B | Nut, electrical line to alternator terminal B | Nm | 7 | |
BA15.40-N-1013-01B | Nut, electrical line to terminal D+ alternator | Nm | 2 | |
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