AR15.40-P-5032T | Remove/install alternator | 14.2.12 |
ENGINE 646.951 in MODEL 211.004
ENGINE 646.961 in MODEL 211.006 /206 /606
ENGINE 647.961 in MODEL 211.016 /216 /616
P15.40-2169-09
1 Charge air hose
2 Electric cable circuit 30
G2 Alternator
3 Electric cable circuit 61
4 Bolts
| Remove/install | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
1 | Disconnect ground line from battery | Insulate ground line to prevent unintentional contact between the detached ground line and battery ground point. | |
Model 211.0/6 | |||
Model 211.2 | |||
| Notes on battery | ||
2 | Remove trim panels for cylinder head cover | ||
Bolt, cylinder head cover trim to cylinder head | |||
Bolt, cover to charge air manifold | |||
3 | Remove poly-V belt | ||
4 | Remove bottom section of soundproofing at front | ||
5 | Remove charge air hose (1) | Oil traces and low oil quantities in charge air hose (1) come from crankcase ventilation and are permissible. | |
Installation: Inspect seals for damage and replace if required. Ensure the safety clamps are exactly installed. | |||
6 | Disconnect electrical line of circuit 30 (2) from alternator (G2) | Nut, circuit B+ to alternator | |
7 | Disconnect electrical line of circuit 61 (3) from alternator (G2) | ||
8 | Remove bolts (4) | Bolt, alternator to timing case cover | |
9 | Take alternator (G2) down and out | ||
10 | Install in the reverse order |
Crankcase ventilation, cylinder head cover
Number | Designation | Engine | |
BA01.20-P-1002-01G | Bolt, cylinder head cover trim to cylinder head | Nm | 9 |
BA01.20-P-1003-01G | Bolt, cover to charge air manifold. | Nm | 9 |
Alternator
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