Remove/install starter

AR15.30-P-7100PD

Remove/install starter

15.2.12

3.9.03

Check ring gear - added

Step 11

 

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of lifting platform and position four support plates at the lifting platform support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Disconnect ground line from battery

 Do not connect quiescent current retention unit. Risk of short circuit!

Model 203

AR54.10-P-0003P

Model 209

AR54.10-P-0003Q



Notes on battery

AH54.10-P-0001-01A

2.1

Remove bottom sections of soundproofing

Engine 612.962/967, 611.962

AR94.30-P-5300P

2.2

Remove engine compartment paneling

Engine 612.990

AR61.20-P-1105P

3

Remove rear engine crossmember with rear engine mount



*BA22.10-P-1003-01D

4.1

Remove transverse bridge on floor shift

Vehicles with manual transmission

AR26.60-P-0600-01A

5

Support exhaust system with transmission jack

6

Unhook exhaust system on exhaust suspensions

7

Detach electrical line circuit 30 (2)



*BA15.30-N-1002-01G

8

Detach electrical line circuit 50 (3)



*BA15.30-N-1003-01G

9

Remove bolts (6)



*BA15.30-N-1001-01G

10

Place holder (5) and cable harness (4) to one side

11

Remove starter (M1) from below

12.1

Check ring gear at flywheel for wear and damage

When replacing the starter on vehicles fitted with manual transmission

 Rotate engine at crankshaft in direction of rotation.

12.2

Check ring gear on drive plate for wear and damage

When replacing starter on vehicles fitted with automatic transmission

 Rotate engine at crankshaft in direction of rotation.

13

Install in the reverse order

14

Carry out function check

15

Render electrical system operational

See: 

Perform basic programming

Model 203

AR00.19-P-0200P

Model 209

AR00.19-P-0200Q

16

Read out fault memory and erase

 When the work is complete, stored faults must be worked on in the diagnostic trouble code memories and erased. 



Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

Number

Designation

Engine 611.961/
611.962

Engine 612.961/
962/963/
967

Engine 612.965/
966/981/
990

BA15.30-N-1001-01G

Bolt connecting starter to crankcase

Nm

42

42

40

BA15.30-N-1002-01G

Nut, connection for circuit 30

Nm

14

14

14

BA15.30-N-1003-01G

Nut, connection for circuit 50

Nm

6

6

6

Number

Designation

Engine 611.962 in
model 203

Engine 612.962 in
model 203

Engine 612.967 in model 209.316

BA22.10-P-1003-01D

Bolt/nut, rear engine crossmember to body

Nm

40

40

45

Number

Designation

Engine 612.990 in model 203

BA22.10-P-1003-01D

Bolt/nut, rear engine crossmember to body

Nm

40