Remove/install starter

AR15.30-P-7100P

Remove/install starter

15.2.12

3.9.03

Check ring gear - added

Step 10

 

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of lifting platform and position the four support plates at lifting platform support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A



Notes on self-locking nuts and bolts

All models

AH00.00-N-0001-01A

1

Disconnect ground line from battery

 Do not connect quiescent current retention unit. Risk of short circuit!

Model 203

AR54.10-P-0003P

MODEL 209

AR54.10-P-0003Q



Notes on battery

All models

AH54.10-P-0001-01A

2

Detach lower engine compartment paneling

AR61.20-P-1105P

3.1

Remove complete exhaust system

Model 203 with engine 111

AR49.10-P-7000PR

Model 203, 209 with engine 112

AR49.10-P-7000PV

Model 203 with engine 113

AR49.10-P-7000AC

3.2

Remove center bracket for exhaust system

Model 209 with engine 113

4.1

Remove right engine mount

Model 209 with engine 113

AR22.10-P-1100PV

5

Detach electrical line circuit 30 (2)



*BA15.30-P-1001-01A

6

Detach electrical line circuit 50 (3)



*BA15.30-P-1002-01A

7

Remove bolts (6)



*BA15.30-P-1003-01A

8

Place holder (5) and cable harness (4) to one side

9.1

Remove starter (M1) from below

Model 203 with engine 111, 112, 113

Model 209 with engine 112

9.2

Lead starter (M1) to the front of the vehicle and remove downwards

Model 209 with engine 113

10.1

Check ring gear at flywheel for wear and damage

 When replacing the starter on vehicles with a manual transmission.

 Rotate engine at crankshaft in direction of rotation.

10.2

Check ring gear at the drive plate for wear and damage

 When replacing the starter on vehicles with an automatic transmission.

 Rotate engine at crankshaft in direction of rotation.

11

Install in the reverse order

12

Carry out function check

13

Render electrical system operational

See: 

Perform basic programming

Model 203

AR00.19-P-0200P

Model 209

AR00.19-P-0200Q

14

Read out fault memory and erase

 When the work is complete stored faults must be worked on in the diagnostic trouble code memories and erased. 



Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

STAR DIAGNOSIS Compact diagnosis system for passenger cars

Number

Designation

Engine
103, 104, 111, 120

Engine
112 except 112.951, 113.94/
96/98

Engine 113.987
in model 209

Engine
113.988 in model 203

BA15.30-P-1001-01A

Nut, connection for circuit 30

Nm

14

14

14

14

BA15.30-P-1002-01A

Nut, connection for circuit 50

Nm

6

6

6

6

BA15.30-P-1003-01A

Bolt connecting starter to crankcase

Nm

42

42

40

40