Model 382.177 |
1 | Electric wiring harness |
2 | Pump module |
3 | Electric connection |
4 | Connector |
B14.40-0057-11
Model 382.177 |
5 | Wiring harness SCR |
6 | Chassis control module |
7 | Outlet |
B14.40-0058-11
| Remove/install | ||
1 | Turn off ignition | ||
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.. | |
2 | Disconnect battery ground cable | ||
Topical note | Notes on battery | . | |
3 | Separate the connector (4) from pump module (2) | ||
4 | Cut the connector (4) from the wiring harness (1) | Insulate the cable ends and attach on wiring harness SCR (5). | |
5 | Make a new wiring harness (1) for the pump module (2) | Prepare wiring harness for pump module | |
The electrical harness length (1) to be prepared depends on the distance between the pump module (2) and the control module of the chassis (6). | |||
6 | Connect the new wiring harness (1) to the pump module (2), and route it along the SCR wiring harness (5) up to the control module of the chassis (6) | ||
7 | Remove the control module from the chassis (6) | Refer to the body makers instructions. | |
8 | Connect the new wiring harness (1) to the socket (7) of the control module of the chassis (6) | Connect wiring harness of pump module to SCR frame module control unit | |
If the socket (7) is corroded, it has to be replaced. | |||
9 | Install the control module of the chassis (6) | .SCR control module - Chassis module on support | |
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.. | |
10 | Connect battery mass cable | ||
Topical note | Notes on battery | . |
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