Remove/install oil pan · ar0145p7500mb · Mercedes-Benz WIS

AR01.45-P-7500MB

Remove/install oil pan

18.01.2019

Engine	628.960 in model 220.028/128
Engine	628.963 in model 163.128

Shown on engine 628.960

1	Oil pan top section
2	Oil pan bottom section
A	External Torx M6 X 20 screw
B	External Torx M6 X 40 screw
C	Sleeve

P01.45-2056-06

4	Hydraulic lines
5	Axle carrier

P01.45-2149-01

 	Remove/install
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
1.1	Remove air filter	Model 220
			AR09.10-P-1050M
1.2	Remove intake air distribution pipe	MODEL 163
			AR09.10-P-1250CD
2	Remove fan shroud	Model 220	AR20.40-P-6800MB
3.1	Remove bottom section of soundproofing	Model 220
			AR94.30-P-5300M
3.2	Remove soundproofing	MODEL 163
			AR94.30-P-5400GH
4	Drain/collect engine oil	 Oil drain screw to oil pan	*BA01.45-P-1003-01F
		 Engine oil	*BF18.00-P-1001-01W
5.1	Lower front axle	Model 220
			AR33.10-P-0101M
5.2	Attach engine support frame and lift engine	MODEL 163
		Engine hoist for ML-Class.
		
		Base frame engine support frame.
		Ensure that the engine does not make contract with the body.
		
		Injection, fuel, and coolant lines as well as electric lines must not be damaged.
6	Unscrew hydraulic lines (4) from axle carrier (5)	MODEL 163
7	Unscrew bracket of bottom right charge air pipe from oil pan bottom section (2)	MODEL 163
8	Remove oil pan bottom section (2)	Remove/install bottom part of oil pan	AR01.45-P-7555MB
	Notes on sealant path for oil pan	Motor 628.960 im Typ 220.028/128Motor 628.963 im Typ 163.128	AH01.45-P-0001-01C
		 Bolt, oil pan to cylinder crankcase	*BA01.45-P-1001-01F
		 Application gun	*112589002500
9	Unscrew charge air cooler from oil pan	Model 220
10	Unscrew right charge air pipe from oil pan top section	Model 220
11	Remove oil pan top section (1)
	Notes on sealant path for oil pan	Motor 628.960 im Typ 220.028/128Motor 628.963 im Typ 163.128	AH01.45-P-0001-01C
		 Remove oil pan in the direction of travel toward the front.
		 Installation: Remove sealing residues from oil pan top section (1) and cylinder crankcase. Note the sealant path on the oil pan top section (1).
		 Bolt, oil pan to cylinder crankcase	*BA01.45-P-1001-01F
		Sealant, Loctite 5970, 50 ml	*BR00.45-Z-1013-01A
		 Application gun	*112589002500
12	Install in the reverse order

 Oil pan

Number	Designation			Engine 628.960/961/962/963
BA01.45-P-1001-01F	Bolt, oil pan to cylinder crankcase	M6	Nm	9

 Oil pan

Number	Designation			Engine 628.960/961/962/963
BA01.45-P-1003-01F	Oil drain screw to oil pan	M14	Nm	32

 Engine lubrication system

Number	Designation			Engine 628.960	Engine 628.963
BF18.00-P-1001-01W	Engine oil	Filling capacity (oil and filter change)	Liter	10,0	10,0
		Sheet		BB00.40-P-0228-01A	BB00.40-P-0228-01A
		Sheet		BB00.40-P-0228-03A	BB00.40-P-0228-03A
		Sheet		BB00.40-P-0228-05A	BB00.40-P-0228-05A
		Sheet		BB00.40-P-0229-01A	BB00.40-P-0229-01A
		Sheet		BB00.40-P-0229-03A	BB00.40-P-0229-03A
		Sheet		BB00.40-P-0229-05A	BB00.40-P-0229-05A
		Sheet		BB00.40-P-0229-31A	BB00.40-P-0229-31A

112 589 00 25 00

Application gun

Repair materials

Number	Designation	Order number
BR00.45-Z-1013-01A	Sealant, Loctite 5970, 50 ml	A 003 989 98 20 10

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