Shown on model 205 with engine 651 |
1 | Bracket |
2 | Electrical wiring harness |
P01.00-3509-04
P01.45-2429-09
Shown on engine 651 with transmission 722.9 (except 722.96) |
3 | Electrical line | 6 | Screw | |
4 | Oil pan top section | 7 | Bolts | |
5 | Cable duct | 8 | Bolts |
P01.45-2448-09
Shown on engine 651 with transmission 722.96 |
3 | Electrical line | 7 | Bolts | |
4 | Oil pan top section | 8 | Bolts | |
5 | Cable duct | 9 | Bolts | |
6 | Screw | 10 | Front axle transmission support brace |
| Remove | ||
1 | Remove flywheel/drive plate | ||
2 | Remove guide tube of oil dipstick | ||
3 | Detach bracket (1) with electrical wiring harness (2) from the rear right engine suspension lug and place to one side | ||
4 | Attach engine hoist | ||
5 | Only raise engine sufficiently until the engine mounts are not under tension | ||
6 | Remove front axle | ||
7 | Remove front axle transmission | Model 166 (except 166.006) with engine 651 | |
8 | Remove screw/bolts (9) and detach front axle transmission support(10) at oil pan top section (4) | Engine 651 in model 166 (except 166.006) | |
9 | Drain engine oil and catch in a suitable container | ||
| |||
10 | Remove oil pan bottom section | ||
11 | Detach electrical line (3) for temperature sensor upstream of diesel particulate filter at oil pan top section (4) | ||
12 | Detach electrical line (3) for switch oil level check at oil pan top section (4) | ||
13 | Disconnect electrical connection for oil level check switch | ||
14 | Detach the cable duct (5) | Remove screw/bolt (6) from carrier and press the cable duct (5) somewhat to one side. | |
15 | Detach A/T oil cooling line at oil pan top section (4) | ||
16 | Remove screw/bolts (7) at timing case cover | ||
17 | Remove screw/bolts (8) on oil pan top section (4) | Do not remove two opposite screw/bolts (8) yet but just unscrew by about four turns. | |
18 | Pry off oil pan top section (4) from crankcase | | |
Screw screw/bolts M6x60 into the prying off threaded bores (arrow) and pry off oil pan top section (4) from crankcase through alternate tightening. | |||
19 | Remove remaining two screw/bolts (8) from oil pan top section (4) and remove oil pan top section (4) | If necessary, carefully remove engine until the oil pan top section (4) can be removed. | |
Pay attention when lifting out engine that no lines and hoses are damaged and that the engine does touch the bulkhead. | |||
20 | Remove screw/bolts M6x60 for prying off the oil pan top section (4) from the prying off threaded bores (arrows) | ||
21 | Remove pilot bushing in crankcase | The pilot bushings are not needed anymore. | |
| Clean | ||
22 | Clean sealing surfaces for oil pan top section (4), the crankcase and the timing case cover | ||
| |||
Warm sealing surfaces on oil pan top section (4) in order to achieve better removal of the sealant. | |||
Loctite 7063 (400 ml) cleaning spray | |||
Loctite 7200 | |||
| Install | ||
23 | Apply sealant to sealing surface on oil pan top section (4) | ||
Notes on sealant path for oil pan | |||
Sealant, Loctite 5970, 50 ml | |||
Application gun | |||
24 | Mount oil pan top section (4) on crankcase using screw/bolts (7, 8) | Only tighten screw/bolts (7, 8) hand-tight. | |
25 | Fully tighten bolts (8) | Bolt, oil pan top section to crankcase/lower crankcase section | |
26 | Tighten screws/bolts (7) | Bolt plan for timing case cover | |
Follow the bolt plan. | |||
Bolt, timing case cover to crankcase/cylinder head/oil pan top section | |||
27 | Mount A/T oil cooling line on oil pan top section (4) | Bolt, clamp of oil cooler oil line to bracket | |
28 | Mount cable duct (5) | ||
29 | Connect electrical connection for oil level check switch | ||
30 | Mount electrical line (3) for switch oil level check at oil pan top section (4) | Ensure correct seating of clamp and electrical line (3) on oil pan top section (4). | |
31 | Mount electrical line (3) for temperature sensor upstream of diesel particulate filter at oil pan top section (4) | Ensure correct seating of clamp and electrical line (3) on oil pan top section (4). | |
32 | Install oil pan bottom section | ||
33 | Pour in engine oil | ||
| |||
34 | Mount front axle transmission support (10) on oil pan top section (4) | Engine 651 in model 166.0 (except 166.006) | |
35 | Install front axle transmission | Engine 651 in model 166 (except 166.006) | |
36 | Install front axle | ||
37 | Remove engine hoist | ||
38 | Mount bracket (1) with electrical wiring harness (2) on rear right engine suspension lug | ||
39 | Install guide tube of oil dipstick | ||
40 | Install flywheel/drive plate | ||
| Check | ||
41 | Check engine oil level, correct if necessary | ||
| |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
42 | Perform an engine test run and check the engine for leaks in the area of the oil pan top section (4) for leaktightness |
112 589 00 25 00
Application gun
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