Detaching engine from front axle carrier, attaching

AR01.10-L-2510VB

7.6.01

ENGINE 166.961 /991 in MODEL 414.700

L01.10-0007-09

1 Bolt

2 Bolt

3 Bolt

4 Bearing plate

9 Bracket

10 Bolt

11 Cap

12 Circlip

5 Intermediate shaft

6 Left front axle shaft

7 Bolt

8 Dowel sleeves

 	Remove/Install
1	Remove engine together with front axle carrier		AR01.10-L-2500VB
2	Attach engine with transmission to a suitable lifting device and raise sufficiently until the weight of the engine is no longer acting on the engine mounts	 Vertical chains (see figure).
3	Unscrew bolts (1, 2)		*BA22.10-P-1005-01G
4	Use a suitable screwdriver to press left front axle shaft (6) out of transmission
5	Unscrew screws (3)		*BA33.30-P-1002-07A
6	Pull intermediate shaft (5) together with bearing bracket (4) out of the transmission	 If stiff, use a suitable screwdriver to press intermediate shaft (5) out of the transmission.
7	Lift engine and transmission out of front axle carrier	 Carefully guide left front drive shaft (6) and intermediate shaft (5) out of the transmission. Replace locking ring (12). Installation: Carefully insert left front axle shaft (6) and intermediate shaft (5) into the longitudinal splines in the transmission. Left front drive shaft (6) must be felt to engage.
8	Unscrew bolts (10) and take off bracket (9) for catalytic converter at transmission	 Inspect rubber mount, replace if necessary.
9	Detach transmission at engine	 Modify cap (11) (on automatic transmission). Installation: Observe fitted sleeves (8).	AR26.10-P-0020GD
		 Starter to transmission	*BA15.30-P-1001-01B
		 Manual transmission to engine	*BA26.10-P-1001-01B
		 Automatic transmission to engine	*BA27.10-P-1001-04B
10	Install in the reverse order

 Starter

Number	Designation		Engine 166.961/ 991


BA15.30-P-1001-01B	Bolt of starter to transmission	NM	20

 Engine mounts, engine supports

Number	Designation		Engine 166.961/ 991


BA22.10-P-1005-01G	Bolt of engine support to engine mount	NM	55

 Manual transmission complete

Number	Designation		Transmission 716.508/509/ 513/514 in model 414


BA26.10-P-1001-01B	Bolt of transmission to engine	NM	22

 Automatic transmission - complete

Number	Designation		Transmission 722.750/751 in Model 414


BA27.10-P-1001-04B	Bolt of transmission to engine	NM	20

 Input shaft

Number	Designation		Model 414.700


BA33.30-P-1002-07A	Bolt of intermediate bearing of right front drive shaft to crankcase	NM	20