Remove/install insulation element of rear-end door · ar8365d2260a · Mercedes-Benz WIS

AR83.65-D-2260A

Remove/install insulation element of rear-end door

17.3.10

MODEL 903.662 with CODE (ZA8) Refrigerator vehicle

MODEL 903.662 with CODE (ZA5) Freezer vehicle

D83.65-0043-09

1 Tailgate

4 Rear side of insulation element

3 Screw

2 Front side of insulation element

	Removing
1	Remove inside door opener	On right rear-end door only	AR72.20-D-4075A
2	Expose bolts (3) of insulating element (2)	 Remove sealing compound on bolt heads.
3	Separate edge sealing between insulation element (2) and rear-end door (1) all-round
4	Separate insulation element from rear-end door	 Do not damage insulation foam on rear of insulation element. Carefully cut through adhesive points (4 in area of lower bolt holes and 4 at top of outer door contact surface).
5	Remove residue adhesive on rear door and on insulation element
	Install
6	On the rear of the insulation element in the area of the outer door contact surface apply at 8 points walnut-sized dots of sealing compound (arrows)	 The sealing compound dots serve as adhesive points. Apply sealing compound dots at the lower end of the insulation element in area of the 4 bolt holes.	*BR00.45-Z-1059-01A
7	Apply insulation element (2) to rear-end door (1) and tighten	 When fitting the insulation element on the right-hand rear door route the door lock linkage outwards.
8	Cover up bolt heads using sealing compound		*BR00.45-Z-1059-01A
9	Apply sealing compound to gap between insulation element and rear door all round		*BR00.45-Z-1059-01A
10	Install inside door opener	on right rear-end door only	AR72.20-D-4075A

Repair materials

Number	Designation	Order number
BR00.45-Z-1059-01A	White sealant	A 004 989 34 20