Model | 963 |
with code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) | |
except code A4B (Leading axle, 7.5 t, steered, de-loadable) | |
except code A4Q (Trailing axle, 9 t, steered, de-loadable, liftable) | |
except code A4R (Trailing axle, 9 t, steered, de-loadable) | |
except code A4T (Trailing axle, 8 t, steered, de-loadable, liftable) | |
except code A4U (Trailing axle, 8 t, steered, de-loadable) | |
except code A4X (Trailing axle, 7.5 t, steered, de-loadable) | |
except code A4Y (Trailing axle, 7.5 t, steered, de-loadable, liftable) | |
except code JA4Y (Trailing axle, 7.5 t, steered, de-loadable, liftable) | |
Code: SLT-QUER |
Operation no. of the operation texts or standard texts and flat rates | |||||
Category | Op. no. | Operation text | Time | Acc. no. | Code |
N | 029464 | Replace plate above crossmember | 3,0 h | 31 902 89 | SLT-QUER |
Shown on vehicle with rear cooling system |
1 | Fender front part |
2 | Upper part of fender |
3 | Step plate |
4 | Bracket |
5 | Step plate |
6 | Plate |
7 | Oil pressure lines |
8 | Left upper frame wiring harness |
W31.00-1145-06
Shown on vehicle without rear-mounted cooling system with code JE4W (Starting-off aid, speed limit 30 km/h) |
4 | Bracket |
6 | Plate |
7 | Oil pressure lines |
8 | Left upper frame wiring harness |
9 | Compressed air reservoir |
10 | Bracket |
11 | Crossmember |
W31.00-1147-05
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Warning | Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | |
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Topical note | Notes on paintwork repairs | ||
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | |||
| Remove | ||
1 | Paint new plate to be installed (6) in frame color | ||
2 | Remove upper part of fender (2) and front part of fender (1) at leading axle on right and left | ||
3 | Remove step plate (3) | ||
4 | Remove step plate (5) | ||
5 | Expose left upper frame wiring harness (8) until the left bracket (4) can be removed | ||
6 | Remove holder (4) at left and right | ||
7 | Expose oil pressure lines (7) until the bolts on the left plate (6) can be unscrewed | Collect escaping hydraulic fluid using suitable container. Seal all separated connecting points using stop plugs. | |
Plug | |||
8 | Remove holder (10) with compressed air reservoir (9) from crossmember (11) | Only for vehicles with code JE4W (Starting-off aid, speed limit 30 km/h) | |
Do not remove compressed air line. | |||
9 | Further expose left upper frame wiring harness (8) until the bolts on the left plate (6) can be unscrewed | ||
10 | Remove plate (6) | With regard to return shipment or scrapping of removed parts, please observe the information in your warranty systems. | |
| Install | ||
11 | Install new plate (6) | Plate to bearing bracket for wishbone control arm | |
12 | Route left upper frame wiring harness (8) in area above plate (6) back in its original as-built configuration, fasten and attach new cable ties | Ensure that it cannot chafe. | |
Pliers | |||
13 | Mount holder (10) with compressed air reservoir (9) onto crossmember (11) | Only for vehicles with code JE4W (Starting-off aid, speed limit 30 km/h) | |
14 | Remove stop plugs and reattach oil pressure lines (7) at separated connecting points and brackets | Union nut, oil pressure hose/line to fitting for additional steering axle valve unit | |
Union nut, oil pressure hose/line to fitting for hydraulic fluid filter | |||
15 | Install holder (4) at left and right | Frame sections to frame | |
16 | Route left upper frame wiring harness (8) in area behind plate (6) back in its original as-built configuration, fasten and attach new cable ties | Ensure that it cannot chafe. | |
Pliers | |||
17 | Paint newly installed bolts and nuts on outside of frame in frame color | ||
18 | Install step plate (5) | ||
19 | Install step plate (3) | ||
20 | Install upper part of fender (2) and front part of fender (1) at leading axle on right and left | ||
21 | Add power steering fluid to leading axle steering and bleed | ||
| Vehicles up to 05.03.17 without rear-mounted cooling system | ||
| Vehicles as of 06.03.17 without rear-mounted cooling system, vehicles with rear-mounted cooling system |
963 589 01 91 00
Plug
352 589 02 37 00
Pliers