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0901 - Repair of tapped holes using Heli-Coil inserts Engines OM 441-443 LA, EURO I

ประเภท ra · หัวข้อ 00.45 · เวอร์ชัน 9304 · 1993-01-22

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กลุ่มฟังก์ชัน 0 Overall › 00 Overall vehicle › 00.45 Repair material — ซีรีส์ 440 (รุ่น 94*, 97*) · ซีรีส์ 441 (รุ่น 93*, 986, 987, 988, 989, 990, 991, 992, 993) · ซีรีส์ 442 (รุ่น 977, 978, 997, 998, 999)

00-0901 Repairing tapped holes with Heli-Coil inserts

Data

Metric thread Core hole dia. Spiral drill OD

M6 6.31 6.1-6.2-6.25

6.04

M8 8.35 8.1-8.2-8.25-8.3

8.04

M8 1 8.32 8.1-8.2-8.25-8.3

8.04

M10 10.40 10.25

10.05

M12 12.50 12.25-12.5

12.05

M12 1.5 12.43 12.25

12.05

M14 14.53 14.25-14.5

14.06

M14 1.5 14.43 14.25

14.05

M15 2 15.30 15.25

15.20

M16 16.53 16.25-16.5

16.06

M16 1.5 16.43 16.25

16.05

M24 1.5 24.43 24.25

24.05

M26 1.5 26.43 26.25

26.05

M30 1.5 30.43 30.25

30.05

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I

Special tools

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I

Repairing

1 Widen core hole with spiral drill.

Note

Do not countersink hole.

2 Re-tap the damaged thread with the special Heli-Coil thread tap.

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I

3 Fit spindle (1) and mouthpiece (2) matching the thread onto the installation tool.

Note

Slot on mouthpiece (2) must be aligned with the marking on the installation tool (arrows).

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I

4 Insert Heli-Coil threaded insert (3) into the spindle (1) in the installation tool.

Note

The driver stud of the Heli-Coil threaded insert must be located in the slot (arrow).

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I

5 Turn threaded insert (3) with the spindle through the mouthpiece until the latter is flush at the front.

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 441-443 LA, EURO I

6 Fit installation tool onto the threaded hole and turn in the insert without exerting pressure on the spindle.

Note

Turn in insert 1/2 to 1 1/2 turns deeper than the surface of the tapped hole.

7 Remove studs up to M12 by means of stud breaker. For threaded inserts greater than M12, remove studs with fine-nosed pliers by upward and downward movements.

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