Shown on model 205.4 |
13 | Cold air intake |
14 | Insert fasteners |
15 | Diagonal strut |
16 | Screw |
17 | Screw |
18 | Diagonal strut |
19 | Bolts |
20 | Screw |
P83.30-5149-06
P83.30-4921-09
Shown on model 205 |
1 | Condenser | 5 | Refrigerant line | |
2 | Air duct segment | 6 | Electrical connector | |
3 | Electrical connector | 7 | Nut | |
4 | Nut | 8 | Refrigerant line |
P83.30-4923-09
Shown on model 205 |
1 | Condenser | 11 | Lock | |
10 | Lock |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. | |
Danger | Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | |
Topical note | Protect air conditioning circuit and components from moisture when carrying out repair work | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Procedure for a damaged or leaky air conditioning system | ||
Topical note | Notes on installation position of condenser | ||
Notes on handling refrigerant R1234yf | |||
| Remove/install | ||
1 | Discharge air conditioning system. | ||
Installation: Evacuate air conditioning system, refill and check for leak tightness. | |||
2 | Remove front bumper. | ||
3 | Remove additional radiator for low-temperature circuit. |
| |
4 | Remove cold air intake(13). | ||
5 | Remove insert fasteners (14). | ||
6 | Remove bolts (16, 17) and remove diagonal strut (15). | Bolt, strut to soundproofing | |
Bolt, strut to cross member | |||
7 | Unscrew screws (19, 20) and remove diagonal struts (18). | Model 205 with engine 264 | |
Bolt, strut to soundproofing | |||
Bolt, strut to cross member | |||
8 | Release and disconnect electrical connection (3). | ||
9 | Remove lower air duct segment (2). | ||
10 | Release and disconnect electrical connector (6). | ||
11 | Remove nut (4), remove refrigerant line (5) and seal openings using suitable stop plugs. | ||
| Compressor oils (specification 362.1) | ||
Installation: Replace seal. | |||
Nut, line to condenser | |||
Record plug | |||
12 | Remove nut (7), remove refrigerant line (8) and seal openings using suitable stop plugs. | ||
| Compressor oils (specification 362.1) | ||
Installation: Replace seal. | |||
Nut, line to condenser | |||
Record plug | |||
13 | Release locks (10, 11) in direction of arrow and route condenser (1) downwards. | | |
Swivel condenser (1) downwards slightly to extend it on the left-hand side. | |||
| Check | ||
14 | Check condenser (1) for damage. | If damage is present, | |
| |||
replace condenser (1). | |||
15 | Check receiver drier for re-usability. | If one of the following conditions is fulfilled: Vehicle is more than 5 years old, refrigerant is contaminated (color ranges from dark gray to black), refrigerant compressor is jammed or refrigerant circuit has been damaged (e.g. after an accident), | |
| |||
Replace drier cartridge. | |||
16 | Modify refrigerant pressure sensor (B12). | If condenser (1) is to be replaced. | |
Refrigerant pressure sensor to condenser | |||
17 | Install in the reverse order | ||
Concluding tasks | |||
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
18 | Perform engine test run, check air conditioning system for proper operation while doing so. |
129 589 00 91 00
Record plug
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