ar8330p6540lw

Remove/install condenser

ประเภท ar · หัวข้อ 83.30 · เวอร์ชัน 0302 · 2019-10-18

ใช้กับ: Model 205 (except 205.013/213) with engine 274, 276, 626, 651, 654 Model 253 with engine 274, 276, 642, 651

ไม่มีใน “th” แสดงเป็น อังกฤษ

ตำแหน่ง

กลุ่มฟังก์ชัน 3 Body › 83 Climate control › 83.30 Air conditioning — ซีรีส์ 205 (รุ่น 000, 001, 002, 003, 004, 005, 006, 007, 008, 009, 011, 012, 014, 015, 018, 019, 036, 037, 040, 042, 043, 044, 045, 047, 048, 049, 053, 054, 064, 066, 075, 076, 077, 078, 079, 080, 083, 084, 086, 087, 140, 142, 143, 145, 147, 148, 176, 177, 178, 183, 200, 201, 204, 205, 207, 208, 209, 211, 212, 214, 215, 218, 219, 236, 237, 240, 242, 243, 244, 245, 247, 248, 249, 253, 264, 266, 275, 276, 277, 278, 280, 283, 284, 286, 287, 301, 304, 305, 308, 309, 314, 315, 318, 319, 340, 342, 343, 345, 348, 349, 364, 366, 376, 377, 378, 379, 380, 383, 384, 386, 387, 401, 404, 405, 408, 414, 415, 418, 440, 442, 443, 445, 448, 449, 464, 466, 476, 477, 478, 480, 483, 484, 486, 487) · ซีรีส์ 253 · ซีรีส์ 651 · ซีรีส์ 654

EinPAS 39 Heating/ventilation/cooling › 39.15 Climate control › 39.15.41 Condenser/drier/gas cooler — ซีรีส์ 205 (รุ่น 000, 001, 002, 003, 004, 005, 006, 007, 008, 009, 011, 012, 014, 015, 018, 019, 036, 037, 040, 042, 043, 044, 045, 047, 048, 049, 053, 054, 064, 066, 075, 076, 077, 078, 079, 080, 083, 084, 086, 087, 140, 142, 143, 145, 147, 148, 176, 177, 178, 183, 200, 201, 204, 205, 207, 208, 209, 211, 212, 214, 215, 218, 219, 236, 237, 240, 242, 243, 244, 245, 247, 248, 249, 253, 264, 266, 275, 276, 277, 278, 280, 283, 284, 286, 287, 301, 304, 305, 308, 309, 314, 315, 318, 319, 340, 342, 343, 345, 348, 349, 364, 366, 376, 377, 378, 379, 380, 383, 384, 386, 387, 401, 404, 405, 408, 414, 415, 418, 440, 442, 443, 445, 448, 449, 464, 466, 476, 477, 478, 480, 483, 484, 486, 487) · ซีรีส์ 253 · ซีรีส์ 651 · ซีรีส์ 654

ใช้กับเครื่องยนต์/เกียร์ด้วย: 274 ***, 276 ***, 626 ***, 642 ***

AR83.30-P-6540LW

Remove/install condenser

09.10.2019

Model

205 (except 205.013/213) with engine 274, 276, 626, 651, 654

Model

253 with engine 274, 276, 642, 651

Remove/install condenser

Shown on model 205.4

13

Air duct

14

Bracket

15

Diagonal strut

16

Screw

17

Screw

18

Diagonal strut

19

Bolts

20

Screw

P83.30-5149-06

Remove/install condenser

P83.30-4921-09

Shown on model 205 on left side of vehicle

1

Condenser

5

Refrigerant line

2

Air duct segment

6

Electrical connector

3

Electrical connector

7

Nut

4

Nut

8

Refrigerant line

Remove/install condenser

Shown on model 205

1

Condenser

9

Air duct segment

12

Extraction hook

P83.30-5147-03

Remove/install condenser

P83.30-4923-09

Shown on model 205

1

Condenser

11

Lock

10

Lock

Danger

Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated.

AS83.00-Z-0007-01A

Warning

Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated.

AS83.00-Z-0006-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Protect air conditioning circuit and components from moisture when carrying out repair work

AH83.30-N-0005-01A

Topical note

Notes on installation position of condenser

AH83.30-P-0002-01LW

Notes on handling refrigerant R134a

AH83.30-N-0003-01A

Notes on handling refrigerant R1234yf

AH83.30-P-0003-02A

Remove

1

Discharge air conditioning system.

AR83.30-P-1760LW

2

Remove front bumper.

AR88.20-P-2000LW

3

Remove air duct (13).

4

Remove holders (14).

5

Remove bolts (16, 17) and remove diagonal strut (15).

6.1

Unscrew screws (19, 20) and remove diagonal struts (18).

Model 205.4 with engine 274, 276, 651, 654

6.2

Release and disconnect electrical connection (3).

Model 205 with engine 626 with transmission 722.9

7

Remove lower air duct segment (2).

8

Remove automatic transmission oil cooler.

Model 205 with engine 626 with transmission 722.9

AR27.55-P-1000LWB

9

Remove frame of automatic transmission oil cooler.

Model 205 with engine 626 with transmission 722.9

10

Remove high-voltage battery cooler.


Model 205.047/147/247, 253.354/954 with engine 274

AR20.20-P-3885LWH

11

Release left air duct segment (9) using extraction hook (12) and fold to one side.


Carefully fold left air duct segment (9) to one side.
Otherwise, the condenser (1) may be damaged.

When folding away left air duct segment (9), carefully push condenser (1) to rear.

Extraction hook

*140589023300

12

Release right air duct segment (9) using extraction hook (12) and fold to one side.

Model 253 with engine 274, 276, 642, 651


Carefully fold right air duct segment (9) to one side.
Otherwise, the condenser (1) may be damaged.

When folding away right air duct segment (9), carefully push condenser (1) to rear.

Extraction hook

*140589023300

13

Release and disconnect electrical connector (6).

14

Remove nut (4), remove refrigerant line (5) and seal openings using suitable stop plugs.

Record plug

*129589009100

15

Remove nut (7), remove refrigerant line (8) and seal openings using suitable stop plugs.

Record plug

*129589009100

16

Release locks (10, 11) in direction of arrow and route condenser (1) downwards.


Carefully guide out condenser (1).
Otherwise condenser (1) or adjacent components may be damaged.

Model 205 (except 205.013/213) with engine 274, 276, 626, 651, 654
Swivel condenser (1) downwards slightly to extend it on the left-hand side.

Install

17

Check receiver drier for re-usability and replace if necessary.

If the receiver drier cannot be reused.

Replace drier cartridge.


AR83.30-P-6521LW

18

Insert condenser (1) from below and latch into locks (10, 11).


Carefully insert condenser (1).
Otherwise condenser (1) or adjacent components may be damaged.

19

Remove stop plugs and attach refrigerant line (8) and nut (7).

Compressor oils (specification 362.1)

BB00.40-P-0362-01A

Replace seal.
Moisten sealing ring with compressor oil.

Nut, line to condenser

*BA83.30-P-1002-01Q

Record plug

*129589009100

Assembly tool

*000589936300

20

Remove stop plugs and attach refrigerant line (5) and nut (4).

Compressor oils (specification 362.1)

BB00.40-P-0362-01A

Replace seal.
Moisten sealing ring with compressor oil.

Nut, line to condenser

*BA83.30-P-1002-01Q

Assembly tool

*000589936300

Record plug

*129589009100

21

Connect and lock electrical connector(6).

22

Fasten left air duct segment (9) in place.


Carefully fasten left air duct segment (9) in place.
Otherwise, the condenser (1) may be damaged.

When fastening the left air duct segment (9), carefully push condenser (1) to rear.

23

Fasten right air duct segment (9) in place.

Model 253 with engine 274, 276, 642, 651


Carefully fasten right air duct segment (9) in place.
Otherwise, the condenser (1) may be damaged.

When fastening the right air duct segment (9), carefully push condenser (1) to rear.

24

Install high-voltage battery cooler.


Model 205.047/147/247, 253.354/954 with engine 274

AR20.20-P-3885LWH

25

Install frame of automatic transmission oil cooler.

Model 205 with engine 626 with transmission 722.9

26

Install automatic transmission oil cooler.

Model 205 with engine 626 with transmission 722.9

AR27.55-P-1000LWB

27

Install lower air duct segment (2).

28.1

Connect and lock electrical connector (3).

Model 205 with engine 626 with transmission 722.9

28.2

Insert diagonal struts (18) and tighten screws (19, 20).

Model 205.4 with engine 274, 276, 651, 654

Bolt, strut to soundproofing

*BA62.30-P-1004-01H

Bolt, strut to cross member

*BA62.30-P-1003-01H

29

Insert diagonal strut (15) and tighten bolt (16).

Bolt, strut to cross member

*BA62.30-P-1003-01H

30

Tighten bolt (17).

Bolt, strut to soundproofing

*BA62.30-P-1004-01H

31

Install holders (14).

32

Install air deflector (13).

33

Install front bumper.

AR88.20-P-2000LW

34

Fill air conditioning system and check for leak tightness.

AR83.30-P-1760LW

Cross member and front reinforcement

Number

Designation

Model 205

Model 253

BA62.30-P-1003-01H

Bolt, strut to cross member

M8

Nm

20

20

Cross member and front reinforcement

Number

Designation

Model 205

Model 253

BA62.30-P-1004-01H

Bolt, strut to soundproofing

M8

Nm

20

20

Air conditioning

Number

Designation

Model 205

Model 253

BA83.30-P-1002-01Q

Nut, line to condenser

Nm

12

12

Remove/install condenser
Remove/install condenser
Remove/install condenser

000 589 93 63 00

Assembly tool

140 589 02 33 00

Extraction hook

129 589 00 91 00

Record plug

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