Remove/install front door

AR72.10-W-0500B

Remove/install front door

10.01.2014

MODEL

374.5 with BODY 374.860

MODEL

374.6 with BODY 374.870

MODEL

374.6 with BODY 944.890

MODEL

375.1 with BODY 375.830

MODEL

375.1 with BODY 375.850

MODEL

375.3 with BODY 375.810

MODEL

375.3 with BODY 375.820

MODEL

375.4 with BODY 375.840

MODEL

375.4 with BODY 375.860

MODEL

940, 942, 943, 944 with BODY 944.890

MODEL

944 with BODY 944.899

MODEL

950.5/6, 952.5/6, 953.6, 954.5 with BODY 940.890

MODEL

950.5/6, 952.5/6, 953.6, 954.5 with BODY 940.899

MODEL

970, 972, 974, 975, 976 with BODY 972.890

MODEL

970, 972, 974, 975, 976 with BODY 972.899

Shown on model 970 with body 972.890

1

Electrical connectors

2

Electrical connectors

3

Bellows

9

Electrical wiring harness

4

Front door

6

Door holder screws

8

Door holder

5

Hinge

7

Hinge retaining screw

 Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 

Remove/install

1

open front door (4)

2

Remove footwell cover on driver side

Only when removing driver door.

Body 374.860/870, 375.820/850/860, 940.890, 944.890, 972.890*

AR68.30-W-1310D

Body 375.810/830/840, 940.899, 944.899, 972.899

AR68.30-W-1310B

3

Remove footwell cover on front passenger side

Only when removing passenger door.

Body 375.810/830/840, 940.899, 944.899, 972.899

AR68.30-W-1300B

Body 374.860/870, 375.820/850/860, 940.890, 944.890, 972.890*

AR68.30-W-1300C

4

Disconnect electrical connectors (1) from front door (4)

Only when removing driver door.

5

Disconnect electrical connectors (2) from front door (4)

Only when removing passenger door.

6

Disconnect electrical connector from GPS antenna

If present.

7

Loosen boot (3) on A-pillar cutout and pull through electrical wiring harness (9)

8

Support front door (4) with multifunctional lifting/holding device

9

Remove door holder (8) on A-pillar

 Model 374.5/6, 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5

*BA72.10-N-1017-01B

 Model 375.1, 970, 972, 974, 975, 976

*BA72.10-N-1005-01C

10

Unscrew bolts on hinge mount (7) on top and bottom door hinge (5)

 Model 375.1, 970, 972, 974, 975, 976

*BA72.10-N-1007-01C

 Model 374.5/6, 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5

*BA72.10-N-1014-01B

11

Remove front door (4) with multifunctional lifting/holding device

12

Install in the reverse order

13

Check gaps and installation depth of front door (4)

All

AR72.10-W-1089B

 Front door

Number

Designation

MODEL 375.1, 970, 972, 974, 975, 976

BA72.10-N-1005-01C

Bolt for door holder on A-pillar hinge bracket

Nm

18

 Front door

Number

Designation

MODEL 375.1, 970, 972, 974, 975, 976

BA72.10-N-1007-01C

Hinge retaining bolt in journal

Nm

14

 Front door

Number

Designation

MODEL 374.6

MODEL 374.5, 375.3/4, 944, 950.5/6, 952.5/6, 953.6, 954.5

BA72.10-N-1014-01B

Hinge retaining bolt in journal

Nm

14

14

 Front door

Number

Designation

MODEL 940.1/2/3, 942.1/3, 943.1/3

BA72.10-N-1014-01B

Hinge retaining bolt in journal

Nm

14

 Front door

Number

Designation

MODEL 374.6

MODEL 374.5, 375.3/4, 944, 950.5/6, 952.5/6, 953.6, 954.5

BA72.10-N-1017-01B

Bolt, door holder on A-pillar hinge bracket

Nm

18

18

 Front door

Number

Designation

MODEL 940.1/2/3, 942.1/3, 943.1/3

BA72.10-N-1017-01B

Bolt, door holder on A-pillar hinge bracket

Nm

18