The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side of the vehicle.
P65.20-2719-09
1 | Install front roof frame (1) and mounting console (2) and fix in place. |
2 | Drill rivet holes on mounting console (2) with Ø 6.7 mm bit for high-strength steels (areas B). |
P65.20-2720-09
3 | Drill rivet holes on mounting console (2) with Ø 6.7 mm bit for high-strength steels (areas C and D). |
4 | Remove mounting console (2). |
5 | Deburr rivet holes on mounting console (2) on both sides. |
6 | Remove drilling shavings with wet/dry vacuum cleaner. |
P65.20-2721-09
7 | Install front roof frame (1) and mounting console (2) and fix in place. |
8 | Rivet mounting console (2) with Ø 6.512 blind rivets (areas F). |
9 | Rivet mounting console (2) with Ø 6.512.5 blind rivets (areas E). |
P65.20-2722-09
10 | Rivet mounting console (2) with Ø 6.414.0 blind rivets with countersunk head (areas G and H). |
11 | Rivet mounting console (2) with Ø 6.415.5 blind rivets with countersunk head (areas I and J). |
P65.20-2718-09
12 | Front roof frame (1) (areas A). |
Inert gas weld in intervals and allow welding area to cool down in between. Reduces heat distortion. |
13 | Grind inert gas welds down flat (areas A) |