Replace complete side roof paneling

AR65.10-P-1020EW

5.11.10

MODEL 212.0 /1, 218.3

P65.10-3440-06

Shown on model 212.0

1 Side roof paneling

	Removing
 Danger!	Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
 Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	General information on body repair		AH60.00-N-0001-01A
	General information on repair of vehicles with ultra-strength steels.	Failure to observe instructions when straightening/repairing, separating, preparing adhesive points, joining/connecting, resistance spot welding, MIG welding, MIG brazing can lead to considerable damage to ultra-strength steels and their joints.	AH60.00-P-0024-01N
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on MB materials		AH98.00-P-9409-03A
1	Remove all detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket	Welding protective blanket gotis://K_60-65_23.0
3.1	Remove center roof paneling	Except code (413) Panoramic glass roof with top sliding roof	AR65.10-P-1000EW
3.2	Remove panoramic roof frame	Only on model 212.0/1 with code (413) Panoramic glass sunroof with top sliding sunroof	AR77.21-P-0800SX
4	Remove rear glass cover	Only on model 212.1. with code (413) Panoramic glass sunroof with top sliding sunroof	AR77.21-P-7015EW
5	Remove side roof paneling (1)	Model 212.0/1	AR65.10-P-1020-01EW
		Type 218.3	AR65.10-P-1020-01EL
		Metal needle template gotis://K_58.3_09.0
		Body jig saw gotis://K_58.1_01.0
		Hot-air gun gotis://K_60-65_11.0
		Weld-spot milling machine gotis://K_58.1_02.0
		Round wire brush gotis://K_58.3_06.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
6	Prepare side roof paneling (1)	Model 212.0/1	AR65.10-P-1020-02EW
		Type 218.3	AR65.10-P-1020-02EL
		Body jig saw gotis://K_58.1_01.0
		Round wire brush gotis://K_58.3_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
 Danger!	Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
7	Install side roof paneling (1) and weld in	Model 212.0/1	AR65.10-P-1020-03EW
		Model 218.3	AR65.10-P-1020-03EL
		 Set of spacer blocks	*216589022300
		Multifunction device (spot welding) gotis://K_60-65_15.0
		Inert gas welder gotis://K_60-65_17.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Round wire brush gotis://K_58.3_06.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Sealant	*BR00.45-Z-1003-01A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
8	Clean weld joints and sheet metal flanges with rotary wire brush	Round wire brush gotis://K_58.3_06.0
9	Install center roof paneling	Except code (413) Panoramic glass roof with top sliding roof	AR65.10-P-1000EW
10	Clean repair area	Wet and dry vacuum cleaner gotis://P_00.12_06.0
11	Remove welding protection blankets	 On all covered parts remaining in vehicle.
 Danger!	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Prime repair area with primer filler	 Use only primer filler approved by Daimler AG.
		See http://portal.aftersales.i.daimler.com
	Notes on paintwork repairs		AH98.00-P-9408-02A
13	Carry out seam sealing after repairs	Model 212	AR97.10-P-4000EW
		Type 218.3	AR97.10-P-4000EL
 Danger!	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
14	Paint repair area adjacent surfaces	 Use only paints approved by Daimler AG.
		See http://portal.aftersales.i.daimler.com
	Notes on paintwork repairs		AH98.00-P-9408-02A
15	Install panoramic roof frame	Only on model 212.0/1 with code (413) Panoramic glass sunroof with top sliding sunroof	AR77.21-P-0800SX
16	Install rear glass cover	Only on model 212.1. with code (413) Panoramic glass sunroof with top sliding sunroof	AR77.21-P-7015EW
17	Apply additional cavity preservation	Model 212.0/1	AR97.20-P-1500EW
		Model 218.3	AR97.20-P-1500EL
18	Install all detachable body components in area to be repaired.

Set of spacer blocks

216 589 02 23 00

Repair materials

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 009 989 36 71
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

เอกสารที่อ้างถึง