1 | Center roof paneling |
P65.10-3350-06
| Remove | ||
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
1 | Remove all detachable parts in repair area | ||
2 | Cover all detachable parts remaining in vehicle with welding protection blankets | ||
3 | Remove center roof paneling (1) | Separate center roof paneling | |
Topical note | General information on body repair | ||
Zinc dust paint suitable for spot welding | |||
Spot weld milling cutter | |||
4 | Prepare center roof paneling (1) | Prepare center roof paneling for installation | |
Topical note | General information on body repair | ||
Zinc dust paint suitable for spot welding | |||
| Install | ||
5 | Install center roof paneling (1) and weld in | Install and weld in center roof paneling | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Topical note | General information on body repair | ||
6 | Remove welding protection blankets | ||
7 | Clean repair areas | Prepare for paintwork. | |
8 | Prime repair area using primer filler | ||
Topical note | Notes on paintwork repairs | ||
Passenger car primer filler 283-150 VOC | |||
9 | Perform standard seam sealing after repair | White sealing compound, 310 ml, DBL 6069.20 | |
Seam sealant, sprayable 310 ml | |||
10 | Paint repair areas and adjacent surfaces | ||
Topical note | Notes on paintwork repairs | ||
11 | Add cavity preserving agent | ||
Topical note | Notes on cavity preservation | ||
Cavity preservation (free of solvents), 1 liter | |||
12 | Install all removed detachable parts |
201 589 00 51 00
Spot weld milling cutter
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1003-05A | Cavity preservation (free of solvents), 1 liter | A 000 986 72 70 10 |
BR00.45-Z-1031-07A | Passenger car primer filler 283-150 VOC | Glasurit GmbH |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |