216 589 02 23 00
Set of spacer blocks
Additional information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.
Repair shown on 177.0
1 | Insert set of spacer blocks at undamaged side between center roof paneling (1) and side roof paneling and adjust to dimension. |
During installation, center roof paneling (1) can be fitted with adjusted set of spacer blocks. |
2 | Mark positions of set of spacer blocks at vehicle and note down dimensions. |
3 | Determine dimensions from outer edge of center roof paneling (1) to outer edge of front and rear roof rack. |
4 | Mark positions of measuring points on vehicle and note dimensions. |
5 | Expose spot welds on center roof paneling (1) and cut out (areas A). |
P65.20-2962-06
6 | Expose spot welds on center roof paneling (1) and cut out (area B). |
P65.20-2963-04
7 | Separate bondings of center roof paneling (1) in cross-hatched area using cutting wire (area C). |
8 | Heat center roof paneling (1) in cross-hatched area (area D). |
9 | Remove center roof paneling (1). |
P65.10-3799-06
10 | Remove remaining adhesive in area of roof frame. (areas E and G). |
Observe pretreatment of bonding surfaces. |
11 | Touch up bare spots in area of roof frame with primer stick (areas E and G). |
12 | Grind mating surfaces down to bare metal in cross-hatched areas (areas F). |
Sand down spot weld flanges to bare metal on both sides. |
13 | Remove grinding dust and drill chips. |
14 | Apply zinc dust paint to insides of spot weld flanges. onto connecting flanges that are no longer accessible after installing side roof paneling . |
P65.10-3800-06
15 | Sand down mating surfaces to bare metal in cross-hatched areas . |
16 | Remove grinding dust and drill chips. |
17 | Apply zinc dust paint in cross-hatched area onto connecting flanges that are no longer accessible after installing side roof paneling . |
P65.20-2964-04