AR64.30-W-5724A | Remove/install outer corner pillar paneling | 7.10.98 |
BODY 375.810 in MODEL 375.3 with CODE (F07) Cab S (short)
BODY 375.830 in MODEL 375.1 with CODE (F07) Cab S (short)
BODY 940.899 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (F07) Cab S (short)
BODY 972.899 in MODEL 970, 972, 974, 975, 976 with CODE (F07) Cab S (short)
W64.30-1086-06
1 Outer corner pillar paneling
2 Striking plate for corner pillar paneling
| Remove | ||
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
Danger! | Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating base, and wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use evacuation system.. | |
| General information on repairs to body | ||
| Measures for preventing damage to vehicles or components when performing arc welding work | ||
| General notes on welding | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable body components remaining in vehicle (area to be repaired) | Use fire-proof tarpaulin to prevent damage from flying sparks. | |
3 | Set up straightening bench with module members and straightening set | ||
Note erection diagrams enclosed with straightening bracket set CC 7970. | |||
4 | Mount cab onto straightening bench and fasten at straightening bracket set | ||
5 | Separate outer corner pillar paneling (1) | ||
| |||
| |||
| |||
| |||
| |||
| |||
Drill (electric/pneumatic) | |||
Tarpaulin (fire-resistant) | |||
Angular grinder (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
| Install | ||
6 | Prepare outer corner pillar paneling for installation | ||
| |||
| |||
| |||
| |||
| |||
Drill (electric/pneumatic) | |||
Tarpaulin (fire-resistant) | |||
Spot welder | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
7 | Prepare connecting point for outer corner pillar paneling | ||
| |||
| |||
Drill (electric/pneumatic) | |||
Tarpaulin (fire-resistant) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
8 | Weld in outer corner pillar paneling | ||
| |||
| |||
| |||
| |||
| |||
Inert gas welder | |||
Drill (electric/pneumatic) | |||
Tarpaulin (fire-resistant) | |||
Spot welder | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
9 | Supplement seals with MB body sealant | ||
10 | Supplement underfloor protection with MB permanent underfloor protection | ||
11 | Paint area repaired and adjacent surfaces | See Paintwork Manual. | |
12 | Supplement MB hollow cavity preservation | ||
13 | Reinstall all detachable body components removed |
Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1005-01C | Celette straightening bracket set, CC 7970 |
WE58.40-Z-1001-01E | Celette straightening bench |
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1001-05A | Two-post lifting platform |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |