Install longitudinal member inner shell on entry

AR63.30-S-1164-03P	Install longitudinal member inner shell on entry
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	000 588 02 84 00 Welder		WS60.00-P-0022K

Model

470, 471

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

 The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

S63.30-4801-09

1	Install and fit longitudinal member inner shell in entrance (1).

 Commercially available devices/tools
Clamping pliers (Standard)

2	Longitudinal member inner shell in entrance (1)   (areas A, B, C, D and E).

3	Surface-grind inert-gas spot welds (areas A, B, C, D and E).

 Commercially available devices/tools
Angular grinder

4	Screw in screw/bolts (2).

5	Longitudinal member inner shell in entrance (1)   (areas F and G).

6	Longitudinal member inner shell in entrance (1)   (area H).

7	Surface-grind inert-gas weld (area H) and inert-gas spot welds (areas F and G).

 Commercially available devices/tools
Angular grinder

8	Clean all weld joints.

 Commercially available devices/tools
Rotary wire brush

S63.30-4802-06

9	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

10	Apply zinc dust paint to weld joints onto connecting flanges that are no longer accessible after installing side roof paneling .