1 | Outer paneling on A-pillar TOP |
S63.20-4977-06
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Special instructions for lifting and supporting vehicle | ||
Topical note | General information on body repair | ||
Topical note | Notes on paintwork repairs | ||
General information on MB materials | |||
| Remove | ||
1 | Remove all detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with welding protection blankets | Commercially available devices/tools | |
3 | Remove outer paneling on A-pillar TOP (1) | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
4 | Prepare outer paneling on A-pillar TOP (1) for installation | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
5 | Install outer paneling on A-pillar TOP (1) | ||
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
As an alternative to restoring the surfaces | |||
| |||
Use basic body filler on body. | |||
Process filler on body | |||
Silicone remover Order No. 3295 | |||
Basic body filler | |||
Parts kit for 2-component adhesive for body | |||
6 | Clean weld joints and sheet metal flanges with rotary wire brush | Commercially available devices/tools | |
7 | Remove welding protection blankets | Commercially available devices/tools | |
8 | Clean repair areas | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
9 | Prime repair area with primer filler | Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com | |
10 | Seal seam following repairs | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
11 | Paint repair area adjacent surfaces | Only use paints approved by Daimler AG: http://xentryportal.mercedes-benz.com | |
Danger | Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | |
12 | Add cavity preserving agent | ||
13 | Install all detachable body components in area to be repaired |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1052-04A | Silicone remover Order No. 3295 | Prosol Lacke + Farben GmbH |
BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |