Remove/install right C-pillar paneling

AR63.20-D-0005A

14.05.2019

Model	901.32/42/62, 902.32/42/62, 903.02/32/42, 904.32/42, 905.62
Model	903.62, 904.62
	with code ZU9 (National version for Mexico)

1	C-pillar paneling

D63.20-0008-06

	Remove
 Warning	Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.	Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.	AS91.00-Z-0001-01D
Topical note	Notes on performing repair, body work and welding on vehicles with airbags and RTE units		AH91.00-P-0002-01M
Topical note	General information on body repair		AH60.00-N-0001-01A
1	Remove right rear outside door sill		AR63.30-D-0005A
2	Remove other detachable parts in repair area
3	Cover all detachable parts that remain in repair area
4	Cut off right C-pillar paneling (1)		AR63.20-D-0005-01A
			AR64.20-D-0002A
		 Cut spot welds.
		 Spot weld milling cutter	*201589005100
	Install
5	Align, grind off connecting plates and coat with zinc dust paint	Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
6	Prepare right C-pillar paneling (1) for installation		AR63.20-D-0005-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
7	Weld in right C-pillar paneling (1)		AR63.20-D-0005-03A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General notes on welding		AH60.00-N-0005-01A
8	Install right rear outside door sill		AR63.30-D-0005A
9	Grind off any residue welding material
10	Solder connections
11	Vacuum out hollow cavities	 Metal shavings and/or metallic grinding dust in cavities can lead to corrosion damage.
12	Clean repair area and prime with MB primer filler
13	Supplement standard seals with MB body sealant		AR97.10-D-4000A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
14	Supplement standard underfloor protection with MB permanent underbody sealant
15	Paint repair area adjacent surfaces
16	Add cavity preserving agent
17	Reinstall other detachable parts

201 589 00 51 00

Spot weld milling cutter

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20

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