AR61.10-W-5725A | Remove/install front floor section | 25.1.06 |
BODY 374.850 in MODEL 374.4
BODY 374.860 in MODEL 374.5
BODY 374.870 in MODEL 374.6
BODY 375.810 in MODEL 375.3
BODY 375.830 in MODEL 375.1
BODY 375.840 in MODEL 375.4
BODY 940.890 /899 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5
BODY 944.890 in MODEL 940.2 /3, 942.1 /3, 943.1 /3, 944.0 /2
BODY 944.899 in MODEL 944.0 /2
BODY 958.860 in MODEL 958.0
BODY 958.870 in MODEL 958.2
BODY 958.880 in MODEL 958.4
BODY 972.890 /899 in MODEL 970, 972, 974, 975, 976
W61.10-1067-06
1 Front floor section
2 Center crossmember
3 Windshield washer reservoir reinforcement
| Remove | ||
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
Danger! | Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating subsurfaces, protective clothing, protective goggles and protective mask. Remove highly inflammable materials from the danger zone. Use evacuation system.. | |
| Measures for preventing damage to vehicles or components when performing arc welding work | ||
| General information on repairs to body | ||
| General notes on welding | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable body components remaining in vehicle (area to be repaired) | Use fire-proof tarpaulin to prevent damage from flying sparks. | |
3 | Set up straightening bench with module members and straightening bracket set | ||
Observe set-up plans included with straightening bracket set CC 7970. | |||
4 | Set cab onto straightening bench and fasten to straightening bracket set | ||
5 | Separate front floor section (1). | ||
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Drill (electric/pneumatic) | |||
Tarpaulin (fire-resistant) | |||
Angular grinder (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
6 | Prepare front floor section (1) for cab for installation | ||
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Drill (electric/pneumatic) | |||
Tarpaulin (fire-resistant) | |||
Angular grinder (electric/pneumatic) | |||
Stud welder | |||
Body saw (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
7 | Weld in front floor section (1) | ||
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Inert gas welder | |||
Drill (electric/pneumatic) | |||
Tarpaulin (fire-resistant) | |||
Spot welder | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
8 | Supplement seals with MB body sealant | ||
9 | Supplement underbody protection with MB permanent underfloor protection agent. | ||
10 | Paint area repaired and adjacent surfaces | See Paintwork Manual. | |
11 | Supplement MB cavity preservation | ||
12 | Reinstall all detachable body components removed |
Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1005-01C | Celette straightening bracket set, CC 7970 |
WE58.40-Z-1001-01E | Celette straightening bench |
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1004-02A | Stud welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |