Repair of right wheel well is shown |
1 | Wheel well |
D61.10-0001-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove cover rail on wooden floor | ||
2 | Remove rear wooden floor | ||
3 | Remove side wall lining | Only in vehicles with sidewall lining, code VA1/ VA2. | |
The repair description is to be used in the same way for the left vehicle side | |||
4 | Remove other detachable parts in the repair area | ||
5 | Cover all detachable parts remaining in the repair area | ||
6 | Cut off wheel well (1) | ||
Bore spot welds. | |||
Spot weld milling cutter | |||
7 | Align connecting plates, grind them off and coat them with zinc dust paint | Zinc dust paint suitable for spot welding | |
| Install | ||
8 | Prepare wheel well (1) for installation | ||
9 | Fit, align and attach wheel well (1). | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
10 | Weld in wheel well (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
11 | Grind off any residue welding material | ||
12 | Vacuum out hollow cavities | | |
13 | Clean areas repaired and priming with MB primer filler | ||
14 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
15 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
16 | Paint repair area adjacent surfaces | ||
17 | Add cavity preserving agent | ||
18 | Install side wall paneling | Only in vehicles with sidewall lining, code VA1/ VA2. | |
19 | Install rear wooden floor | ||
20 | Install cover rail for wooden floor | ||
21 | Re-install the other detachable parts |
201 589 00 51 00
Spot weld milling cutter