1 | Bracket |
A | Range |
D61.10-0152-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove front bumper | ||
2 | Remove the front-end center piece | ||
3 | Remove the water heater | ||
4 | Remove remaining detachable parts in repair area | ||
5 | Cover all detachable parts that remain in the repair area | ||
6 | Expose and grind down weld seams in the area A | ||
7 | Remove bracket (1) | ||
8 | Grind off the connecting plates and coat them with zinc dust paint | Zinc dust paint suitable for spot welding | |
Zinc dust paint suitable for spot welding | |||
| Install | ||
9 | Grind off both sides of the bracket (1) in the marked areas and coat it with zinc dust paint | Zinc dust paint suitable for spot welding | |
Zinc dust paint suitable for spot welding | |||
10 | Position mount (1) according to dimensions specified in drawing and align | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
11 | Weld the bracket (1) to the body ( ) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
12 | Vacuum out hollow cavities | | |
13 | Clean areas repaired and priming with MB primer filler | ||
14 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
15 | Paint repair area adjacent surfaces | ||
16 | Install the water heater | ||
17 | Install the front-end center piece | ||
18 | Bolt on front bumper | ||
19 | Reinstall all other detachable parts removed |