Shown on the panel van a=interval 45 mm |
1 | Bracket for battery support |
A-E | Areas |
D61.10-0072-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove battery | ||
2 | Remove battery mount | ||
3 | Remove detachable parts in repair area | ||
4 | Cover all detachable parts that remain in the repair area | ||
5 | Expose and bore spot welds in area A. | ||
Bore the spot welds. | |||
Spot weld milling cutter | |||
6 | Remove bracket (1) | Zinc dust paint suitable for spot welding. | |
Zinc dust paint suitable for spot welding | |||
| Install | ||
7 | In areas (B and C) of bracket (1), incorporate in each case 3 holes, Ø 6 mm, at uniform intervals | Only when replacing the bracket (1). | |
8 | In area (D), incorporate 2 holes, Ø 6 mm, at a uniform interval | Only when replacing the bracket (1). | |
9 | Grind off both sides of the bracket (1) in the area of the bored and attached holes and coat them with zinc dust paint | Zinc dust paint suitable for spot welding. | |
Zinc dust paint suitable for spot welding | |||
10 | Position, adjust and align the bracket (1) at an interval a=45 mm measured from the bead | ||
11 | Weld holder (1) to front floor | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
area E. | |||
12 | Grind off any residue welding material | ||
13 | Clean areas repaired and priming with MB primer filler | ||
14 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
15 | Paint repair area adjacent surfaces | ||
16 | Reinstall all detachable parts removed |
201 589 00 51 00
Spot weld milling cutter