G60.80-A002-09
1 | Air intake hose | 5 | Coolant hoses | 8 | Tilt support | ||
2 | Air intake pipe | 6 | Shock absorber | 9 | Screw | ||
3 | Air intake line | 7 | Locating pin | A | Rotation direction | ||
4 | Holder |
G60.80-A046-09
10 | Screw | 17 | Sliding piece | |
11 | Screw | 18 | Elastomer bearing | |
12 | Hydraulic pump | 19 | Safety strut | |
14 | Lifting cylinder | B | Tooth space | |
16 | Pitman arm shaft | C | Wide tooth |
20.1 | Cross strut |
20.2 | Spacer sleeve |
G60.80-3420-11
With code C87 (exhaust pipe upward) and code MS5 (BlueTEC 5) |
21 | Linch pin |
22 | Quick-clamping device |
23 | Boot |
24 | Exhaust pipe |
G49.10-3164-10
25 | Coolant hose |
G20.20-3220-10
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Warning | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
Warning | Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | |
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on tilting the cab | ||
Tilt, lower | |||
1 | Remove loose objects from cab. | | |
2 | Remove hood. | ||
3 | Remove front trim. | ||
4 | Remove air conditioner. | Only for vehicles with code F56 (Integrated air conditioning) | |
5 | Release, remove air intake hose (1) at air intake pipe (2) and seal both openings, in each case, with a rag. | ||
6.1 | Remove air intake line (3) from holder (4) and remove holder (4). | With old version. | |
6.2 | Remove air intake line (3) from air filter housing. | With new version. | |
7 | Remove both coolant hoses (5) from holder. | ||
8 | Remove electric, hydraulic, pneumatic lines and cables and seal. | On vehicles with special equipment. | |
See bodybuilder information. | |||
Tilting back: | |||
9 | Remove coolant hose (25) from holder. | ||
10 | Remove shock absorbers (6). | If installed. | |
On left and right side of vehicle. | |||
Screw/nut, shock absorber to cab suspension | |||
11 | Grease bolts for tilt supports (8) at contact surfaces. | On left and right side of vehicle. | |
Long-life grease | |||
12 | Release locating pins (7) and remove from tilt supports (8). | Only for vehicles with code F64 (Tilt fittings for cab) | |
On left and right side of vehicle. | |||
13.1 | Install tilt supports (8), turn in direction of rotation (A), insert locating pins (7) and secure. | Vehicles without code F64 (tilt fittings for cab) | |
On left and right side of vehicle. | |||
13.2 | Turn tilt supports (8) in direction of rotation (A), insert locating pins (7) and secure. | Vehicles with code F64 (tilt fittings for cab) | |
On left and right side of vehicle. | |||
14 | Remove linch pin (21) and open quick clamping device (22). | Only for vehicles with code C87 (exhaust pipe upward) and code MS5 (BlueTEC 5) | |
15 | Slide quick clamping device (22) to the side and press boot (23) away from exhaust pipe (24). | Only for vehicles with code C87 (exhaust pipe upward) and code MS5 (BlueTEC 5) | |
16.1 | Unscrew screws (9, 10) and remove from cab. | Vehicles without air-sprung suspension seat DB1, DB3, DF1, DF3 | |
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Inside on driver and passenger side. | |||
Cab to frame and to body support | |||
16.2 | Unscrew screws (9, 10) and remove screws (9) from the cab. | Vehicles with air-sprung suspension seat, codes DB1, DB3, DF1, DF3 | |
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Inside on driver and passenger side. | |||
Cab to frame and to body support | |||
17 | Remove screw (11) below the rear bench seat. | | |
Cab to frame and to body support | |||
18 | Install mobile tilting mechanism. | ||
Hydraulic cylinder | |||
Hydraulic pump | |||
19 | Move pump lever of hydraulic pump (12) to "Lift" position and insert the extension pipe into the lever of the hydraulic pump (12). | ||
20 | Lift the cab upwards until the cross strut (20.1) with the spacer sleeves (20.2) can be installed. | | |
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Tilting back: | |||
21 | Install cross strut (20.1) with spacer sleeves (20.2). | ||
| Cross strut to reinforce fenders when raising crewcab | ||
22 | Remove elastomer bearing (18). | Elastomer bearing to body support | |
23 | Check the elastomer bearing (18) for wear and damage. | If a problem is found, | |
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replace elastomer bearing (18). | |||
24 | Continue to pump up cab until the safety strut (19) can be installed. | | |
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Tilting back: | |||
25 | Install safety strut (19) and fasten to body support with screws and nuts. | Safety strut (19) (A 437 550 02 25) can be ordered using XENTRY parts information. | |
26 | Grease Pitman arm shaft (16) and sliding piece (17). | Long-life grease | |
27 | Tilt back in reverse order. |
435 589 01 63 02
Hydraulic pump
435 589 01 63 01
Hydraulic cylinder