Wiring harness repair kit
220 589 01 99 00
Commercially available tools
P54.18-2026-01
1 Separate cores in wiring harness offset by approx. 45 mm.
P54.18-2027-01
2 Cut new cable to shape to match the old part.
3 Remove 15 mm of insulation at end of wires.
D54.18-1120-01
4 Insert lines to be connected into a suitable cable connector (3) and crimp soldering ring (4) slightly using pliers.
5 Heat cable connector with a hot air gun and nozzle attachment to approx. 400 °C.
Heat until soldering ring melts and the covering fits smoothly around the cable.
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6 Inspect soldered point.
The soldering ring (4) must no longer be visible. The covering (6) must be resting cleanly against the cables.
7 The two outer sealing rings (7) must be completely melted and provide a proper seal to the cable insulation.
A Correct
B Incorrect
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6 Fit cable connector onto cable and cover repaired area with fabric tape.
Cable connectors must not be positioned directly one above the other.