Remove/install on-board electrical system battery

AR54.10-P-0009FRY

Remove/install on-board electrical system battery

03.06.2020

Model

290

except code U98 (LITHIUM-IONEN-STARTERBATTERIE (LISB))

Modification notes

18.03.2020

"Scan QR code on on-board electrical system battery", added.

Operation step 2

Shown except code B01 (48V technology)

2

Ground cable

3

Screw

4

Mounting rail

5

Vent hose

6

Cover

7

Positive line

G1

On-board electrical system battery

 Danger

Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC.

No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A

 

Remove/install

1

Disconnect ground line (2) from on-board electrical system battery (G1).

AR54.10-P-0003FR

2

Scan QR code on on-board electrical system battery(G1), confirm change of on-board electrical system battery (G1) using diagnostic system and fill out test log.

When replacing on-board electrical system battery (G1) after check.



AD00.00-P-2000-06FR


Non-observance will lead to an incorrect or not accurate charging characteristic.
As a result, the on-board electrical system battery (G1) may be damaged.

 2D Hand scanner

*000589086300

3.1

Remove screw (3) from mounting rail (4) and place mounting rail (4) with tensioning strap to one side.

Model 290
with code B01 (48V technology)
except code U98 (LITHIUM-IONEN-STARTERBATTERIE (LISB))

 Screw/bolt, battery mounting rail to battery frame

*BA54.10-P-1001-01A

3.2

Unscrew screw (3) of mounting rail (4) until on-board electrical system battery (G1) can be removed.

Model 290
except code B01 (48V technology)
except code U98 (LITHIUM-IONEN-STARTERBATTERIE (LISB))

 Screw/bolt, battery mounting rail to battery frame

*BA54.10-P-1001-01A

4

Detach vent hose (5) from on-board electrical system battery (G1).

 Installation:
Check bleed hose (5) is correctly seated.
Otherwise leaking battery vapor may damage the vehicle.

5

Remove cover (6).

6

Disconnect positive line (7) from on-board electrical system battery (G1).

 Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery

*BA54.10-P-1004-01A

7

Remove on-board electrical system battery (G1).

8

Install in the reverse order.

 Battery

Number

Designation

Model 290

BA54.10-P-1001-01A

Screw/bolt, battery mounting rail to battery frame

Nm

23

 Battery

Number

Designation

Model 290

BA54.10-P-1004-01A

Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery

Nm

6